Underside Rust treatment

Need technical Q/A then you're in the right place

Moderator: martauto

Post Reply
User avatar
Spankie
E30 Zone Newbie
E30 Zone Newbie
Posts: 30
Joined: Thu Jul 12, 2007 11:00 pm

Fri Nov 09, 2007 12:09 am

Hi I guess I'm not alone in finding large areas of surface rust underneath my E30 particularily along front chasis legs and was wondering best approach. I really dont fancy laying on my back appling acid based rust treatments and endless rubbing down and painting so have three alternatives in mind, ie to wire brush and:-

Apply waxoil OR paint with hamerite Or Liberally rub on grease.

Any thoughts recomendations particularly if tried and tested appreciated.

TA :)
mattyb240
E30 Zone Regular
E30 Zone Regular
Posts: 685
Joined: Mon Jun 18, 2007 11:00 pm
Location: Birmingham, UK

Fri Nov 09, 2007 12:18 am

Wire Brush first
Pair of goggles,
Kurust Underneath, leave for 30 mins or so
Then waxoil

Just done it on my rear arches before any bubbling appears!
User avatar
Spankie
E30 Zone Newbie
E30 Zone Newbie
Posts: 30
Joined: Thu Jul 12, 2007 11:00 pm

Fri Nov 09, 2007 12:30 am

Thanks, have you tried this before succesfully or was it recommended you?

It actually sounds a good idea I think kurust goes off dark grey which is handy as mines met grey.

Cheers
mattyb240
E30 Zone Regular
E30 Zone Regular
Posts: 685
Joined: Mon Jun 18, 2007 11:00 pm
Location: Birmingham, UK

Fri Nov 09, 2007 9:41 am

Mines dolphin grey, i did it a few weeks back as a bit of prevention for the winter, don't be shy with the kurust you have to really work it in, as i say wear goggles!it hurts when it gets in your eye. The kurust goes bright blue then almost black/grey. Time will tell if it is successful, but it should be to be honest.

Hope this helps,

Matt
User avatar
Spankie
E30 Zone Newbie
E30 Zone Newbie
Posts: 30
Joined: Thu Jul 12, 2007 11:00 pm

Fri Nov 09, 2007 9:50 am

Thanks Matt
DaveD
E30Zone Wiki Specialist
Posts: 5129
Joined: Tue Jan 11, 2005 11:00 pm
Location: Sheffield

Fri Nov 09, 2007 10:25 am

not tried it personally but I think some on the zone recommended these people

http://www.bilthamber.com/index.html


they look professional anyway
sam325is
E30 Zone Addict
E30 Zone Addict
Posts: 2002
Joined: Thu Jul 06, 2006 11:00 pm
Location: Cheltenham

Fri Nov 09, 2007 11:52 am

kurust is very good. they key is to remove a large majority of the rust. wipe the surface to remove any dust and make sure that there is still a small amount of rust in the grain of the metal as kurust needs rust to react with. then use waxoyl or underbody sealer followed by waxoyl
Gwynleym10
E30 Zone Addict
E30 Zone Addict
Posts: 3650
Joined: Sun Jan 09, 2005 11:00 pm
Location: London/Cymru
Contact:

Fri Nov 09, 2007 6:58 pm

DaveD wrote:not tried it personally but I think some on the zone recommended these people

http://www.bilthamber.com/index.html


they look professional anyway
Very Good stuff! The S50 smells nice as well!
Last edited by Gwynleym10 on Fri Nov 09, 2007 11:18 pm, edited 1 time in total.
Image
Dual wheel carriers -------195litre Fuel Tank
London 2 Cape Town
www.Overlandinthesun.com
User avatar
junkjimmy
E30 Zone Newbie
E30 Zone Newbie
Posts: 49
Joined: Thu Nov 16, 2006 11:00 pm

Fri Nov 09, 2007 7:04 pm

Treat the rust and then paint with a zinc primer and then wax oil dude
Gwynleym10
E30 Zone Addict
E30 Zone Addict
Posts: 3650
Joined: Sun Jan 09, 2005 11:00 pm
Location: London/Cymru
Contact:

Fri Nov 09, 2007 11:20 pm

Read this;

http://www.bilthamber.com/dynaxs50comparison.html

Now go an leave your waxoil at Halfords for ford / vauxhall owners.
Image
Dual wheel carriers -------195litre Fuel Tank
London 2 Cape Town
www.Overlandinthesun.com
User avatar
junkjimmy
E30 Zone Newbie
E30 Zone Newbie
Posts: 49
Joined: Thu Nov 16, 2006 11:00 pm

Sat Nov 10, 2007 3:02 pm

Dude if waxoil was for ford and gm cars why did mine come from the factory with waxoil in all the internal recesses :?:
Gwynleym10
E30 Zone Addict
E30 Zone Addict
Posts: 3650
Joined: Sun Jan 09, 2005 11:00 pm
Location: London/Cymru
Contact:

Sat Nov 10, 2007 11:38 pm

Are you sure it it Waxoil? Just curious about how you can tell?

I'm sure it is a lot better than nothing anyway.

I would just used the best that I could find because it isn't the thing that I want to do every year!
Image
Dual wheel carriers -------195litre Fuel Tank
London 2 Cape Town
www.Overlandinthesun.com
User avatar
junkjimmy
E30 Zone Newbie
E30 Zone Newbie
Posts: 49
Joined: Thu Nov 16, 2006 11:00 pm

Sun Nov 11, 2007 1:26 pm

I removed the plastic caps in the floor pan and the waxoil is visable
User avatar
kevin316i
E30 Zone Regular
E30 Zone Regular
Posts: 783
Joined: Mon Jan 10, 2005 11:00 pm

Sun Nov 11, 2007 1:47 pm

Waxoyl (Waxoil) is a brand name for cavity wax. There area load of different brands of cavity wax on the market for professional and DIY use. Before you use any cavity wax on a rust area, you need to properly treat the rust and then coat with a good quality rust paint, such as POR-15. Only apply the cavity wax after this.

I personally had bad experience with waxoyl, because of the application system. I heated the wax in hot water as recommened, but as soon as it came out the top of the gun it just congealed. I ended up with more wax on my overalls than in the car!! After this I bought several aerosol cans on cavity wax and used a long flexible extension to get the wax into all areas. The problem wuth aerosol is that it's thin, so you should apply coats. Spraying a load in the first time means the excess just runs out the sill hols etc.
Gwynleym10
E30 Zone Addict
E30 Zone Addict
Posts: 3650
Joined: Sun Jan 09, 2005 11:00 pm
Location: London/Cymru
Contact:

Sun Nov 11, 2007 1:59 pm

Thanks Kevin - I was just about the write that!

The Bilt S50 is an aerosol - I did find that it dripped a bit but I found it surprisingly clean to work with. It is however a it more expensive!

I found their delivery very quick though.
Image
Dual wheel carriers -------195litre Fuel Tank
London 2 Cape Town
www.Overlandinthesun.com
User avatar
junkjimmy
E30 Zone Newbie
E30 Zone Newbie
Posts: 49
Joined: Thu Nov 16, 2006 11:00 pm

Sun Nov 11, 2007 2:11 pm

Dude i use a compressor with a sealy gun with a 2ft extension and a hot air gun to heat the wax aerosols are a waste of time 90psi with a 5 direction cavity probe does the bussiness :D
Gwynleym10
E30 Zone Addict
E30 Zone Addict
Posts: 3650
Joined: Sun Jan 09, 2005 11:00 pm
Location: London/Cymru
Contact:

Sun Nov 11, 2007 2:19 pm

Well done I'm sure that is the best way to do it proffesionally - but not all of us have access to that type of equipment. I think this thread was started by someone who wanted to do the job themselves.
Image
Dual wheel carriers -------195litre Fuel Tank
London 2 Cape Town
www.Overlandinthesun.com
User avatar
junkjimmy
E30 Zone Newbie
E30 Zone Newbie
Posts: 49
Joined: Thu Nov 16, 2006 11:00 pm

Sun Nov 11, 2007 2:30 pm

Dude cost about £120 for the gear but well worth it if it saves your fantastic modern clasicc from the scapheap :)
Gwynleym10
E30 Zone Addict
E30 Zone Addict
Posts: 3650
Joined: Sun Jan 09, 2005 11:00 pm
Location: London/Cymru
Contact:

Sun Nov 11, 2007 5:22 pm

I don't even have a compressor..

We will compare notes in 20 years time! :D
Image
Dual wheel carriers -------195litre Fuel Tank
London 2 Cape Town
www.Overlandinthesun.com
User avatar
Brianmoooore
E30 Zone Team Member
E30 Zone Team Member
Posts: 49358
Joined: Mon Jan 10, 2005 11:00 pm

Sun Nov 11, 2007 5:35 pm

£120 includes the compressor!
User avatar
junkjimmy
E30 Zone Newbie
E30 Zone Newbie
Posts: 49
Joined: Thu Nov 16, 2006 11:00 pm

Sun Nov 11, 2007 8:11 pm

Yes 25litre £75 :D
Post Reply