Kerrie's Touring M60 Manual swap

Moderator: martauto

User avatar
baptie0
E30 Zone Regular
E30 Zone Regular
Posts: 624
Joined: Tue Sep 25, 2007 11:00 pm
Location: lochinver,scotland.

Thu Feb 24, 2011 9:03 pm

well done, that looks amazing.
Jonsku
E30 Zone Regular
E30 Zone Regular
Posts: 848
Joined: Sun Jul 24, 2005 11:00 pm
Location: Global

Sun Feb 27, 2011 7:54 am

kerrie wrote:Took the car for the first drive today and it is a monster!! 3.73 LSD and it spins upto third, problem is that with the lightened flywheel the 3.0L clutch is slipping, so will need to remove the box and fit a 4.4L clutch, not looking forward to this!!!! :o:
Great that you got it up'n'running!

The clutch slippage is not due to the flywheel, but due to the too weak clutch.... Training makes master, huh? :D
E30 Cabrio M-Tech, powered by V8
E34 M5 3.8 x 2
Alpina D10 Touring #33/93

E46 318i Touring
Toyota Hiace 4wd
chips
Was Pzero
Was Pzero
Posts: 523
Joined: Tue Jul 04, 2006 11:00 pm
Location: Edinburgh
Contact:

Tue May 17, 2011 3:22 pm

Are you using a standard 3.0 clutch or do you have something a bit more special?
User avatar
kerrie
E30 Zone Regular
E30 Zone Regular
Posts: 255
Joined: Tue Aug 26, 2008 11:00 pm
Location: Sudbury, Suffolk

Tue May 17, 2011 10:18 pm

Standard Clutch and a special flywheel! the flywheel needs machining to increase the pressure plate force.
M60 Touring and Sport
chips
Was Pzero
Was Pzero
Posts: 523
Joined: Tue Jul 04, 2006 11:00 pm
Location: Edinburgh
Contact:

Wed May 18, 2011 12:54 am

kerrie wrote:Standard Clutch and a special flywheel! the flywheel needs machining to increase the pressure plate force.
I'm using the same bbb flywheel. Can you tell me some more about how it will be modified?
User avatar
kerrie
E30 Zone Regular
E30 Zone Regular
Posts: 255
Joined: Tue Aug 26, 2008 11:00 pm
Location: Sudbury, Suffolk

Wed May 18, 2011 9:15 pm

I am going to take a 1mm from the rim where the clutch bolts onto, it has dowel pins whch need to be removed and pressed back in, BBB said they will sort this for me if I return it, the new units should have this accounted for, when was yours made, My unit is a test unit fro BBB so not too bothered it is slightly wrong, teething issues.
M60 Touring and Sport
Jhonno
Homo Hair
Posts: 20362
Joined: Mon Jan 10, 2005 11:00 pm
Location: FLAT, FLAT, FLAT!!
Contact:

Wed May 18, 2011 9:31 pm

JP exhausts in Cheshire?! You sent the car across the country for an exhaust?!
Got cable ties? Get diffin..

Arch roller for hire.

www.zeroexhausts.co.uk

Image
User avatar
kerrie
E30 Zone Regular
E30 Zone Regular
Posts: 255
Joined: Tue Aug 26, 2008 11:00 pm
Location: Sudbury, Suffolk

Wed May 18, 2011 9:33 pm

Correct! they now have a M60 e30 template
M60 Touring and Sport
Jhonno
Homo Hair
Posts: 20362
Joined: Mon Jan 10, 2005 11:00 pm
Location: FLAT, FLAT, FLAT!!
Contact:

Wed May 18, 2011 9:40 pm

Dedicated.. I went as far as Ashford. :)
Got cable ties? Get diffin..

Arch roller for hire.

www.zeroexhausts.co.uk

Image
User avatar
si-
E30 Zone Regular
E30 Zone Regular
Posts: 446
Joined: Mon Jul 07, 2008 11:00 pm
Location: Ware, Herts

Thu May 19, 2011 8:44 am

what sort of cash were the manifolds from JP??
Phill172
E30 Zone Camper
E30 Zone Camper
Posts: 1117
Joined: Wed Feb 20, 2008 11:00 pm
Location: Basingstoke

Thu May 19, 2011 12:04 pm

Standerd 3.0 clutch on a 4.0?
User avatar
kerrie
E30 Zone Regular
E30 Zone Regular
Posts: 255
Joined: Tue Aug 26, 2008 11:00 pm
Location: Sudbury, Suffolk

Thu May 19, 2011 7:23 pm

Give JP a call they are top blokes, Yes a 3L clutch on a 4L!
M60 Touring and Sport
chips
Was Pzero
Was Pzero
Posts: 523
Joined: Tue Jul 04, 2006 11:00 pm
Location: Edinburgh
Contact:

Fri May 20, 2011 12:17 am

kerrie wrote:I am going to take a 1mm from the rim where the clutch bolts onto, it has dowel pins whch need to be removed and pressed back in, BBB said they will sort this for me if I return it, the new units should have this accounted for, when was yours made, My unit is a test unit fro BBB so not too bothered it is slightly wrong, teething issues.
Do you know how much 'free space' there is between the flywheel and disc/disc and pressure plate when the clutch is disengaged? Is there a chance that it will not fully disengage?
User avatar
kerrie
E30 Zone Regular
E30 Zone Regular
Posts: 255
Joined: Tue Aug 26, 2008 11:00 pm
Location: Sudbury, Suffolk

Sun Jun 12, 2011 6:45 pm

A small update, after moving house and having a baby, I have now been able to get the touring in the garage, I have removed the gearbox to replace the clutch and sort the slipping, also while I am conducting heart surgery I am wrapping the exhaust manifolds, painting engine mounts and fitting a 540i strut brace.

Will update when I have more info on the clutch issue.
Image
Image
Image
Image
M60 Touring and Sport
User avatar
kerrie
E30 Zone Regular
E30 Zone Regular
Posts: 255
Joined: Tue Aug 26, 2008 11:00 pm
Location: Sudbury, Suffolk

Mon Jun 13, 2011 7:24 am

Hi Will, Yes that is a Gedore set, top quality tools!

I know how you feel with the autobox! don't let it put you off, Mine did the same and I found it to be a dirty selector track and a wire missing from the selector, I traced every wire on the manual and highlighted it once confirmed, you also need to remove the battery and ground the positive between fault finding to reset the fault code.
if you think it is quick in 3rd ( Limp) wait till she strats in 2nd and the drops to 1st, all kinds of hell breaks loose!
M60 Touring and Sport
kingludba
E30 Zone Regular
E30 Zone Regular
Posts: 336
Joined: Tue Dec 23, 2008 11:00 pm
Location: Farnborough, Hampshire

Wed Jun 15, 2011 1:29 am

Gedore chrome vanadium, I remember stealing the barlys no 13 and 10 for my bicycle, then getting clouted for not putting them back where I found them...... :D
Image
User avatar
kerrie
E30 Zone Regular
E30 Zone Regular
Posts: 255
Joined: Tue Aug 26, 2008 11:00 pm
Location: Sudbury, Suffolk

Sat Jul 16, 2011 11:34 am

Hi,
A small update, I have received my spec 3 clutch from the states, 3 weeks it took! but gave me time to wrap the manifolds and adapt a e34 strut brace, hopefully next weekend it will all be together, then just renew the MOT and I can use it.
Image
Image
Image
Image
M60 Touring and Sport
User avatar
toby
E30 Zone Addict
E30 Zone Addict
Posts: 3609
Joined: Thu Aug 11, 2005 11:00 pm
Location: Kent

Sat Jul 16, 2011 12:06 pm

Good luck with the baby and the car's MOT sir! M20 Bedford Campervan sounds interesting too.
Image
User avatar
phi1
E30 Zone Newbie
E30 Zone Newbie
Posts: 113
Joined: Fri Dec 09, 2011 11:00 pm

Sun Feb 19, 2012 9:38 pm

What strut brace have you used there?
Phill172
E30 Zone Camper
E30 Zone Camper
Posts: 1117
Joined: Wed Feb 20, 2008 11:00 pm
Location: Basingstoke

Mon Feb 20, 2012 8:44 am

Looking really tidy in there!
Good luck with the mot.

Whats your spec on the clutch?
User avatar
kerrie
E30 Zone Regular
E30 Zone Regular
Posts: 255
Joined: Tue Aug 26, 2008 11:00 pm
Location: Sudbury, Suffolk

Mon Feb 20, 2012 6:00 pm

Thanks, MOT passed no advisories, clutch is SPEC 3 from USA.
M60 Touring and Sport
User avatar
cruizin4dirty1s
E30 Zone Newbie
E30 Zone Newbie
Posts: 137
Joined: Sat Feb 02, 2008 11:00 pm

Mon Feb 20, 2012 10:32 pm

could you tell me how you went about doing the hydo brake servo and have you got abs ?
User avatar
einarsss
E30 Zone Newbie
E30 Zone Newbie
Posts: 34
Joined: Thu Jan 19, 2006 11:00 pm
Location: Iceland, Reykjavik
Contact:

Wed Feb 29, 2012 9:41 pm

Is that clutch kit for e34 540 or?

I'm wondering wich clutch I can use with 5 speed and m62 LW flywheel (240mm clutch)
User avatar
kerrie
E30 Zone Regular
E30 Zone Regular
Posts: 255
Joined: Tue Aug 26, 2008 11:00 pm
Location: Sudbury, Suffolk

Thu Mar 01, 2012 6:49 am

The clutch is a 530i V8 spec 3, I used a M60 with 5 speed, 240mm.
M60 Touring and Sport
Post Reply