Ok, i had a go at the sun roof today and it started badly.... i did my best and to be honest i think i saved it in the end.
I followed uwe's idea of using the original skin and bending it out to bridge the gap.
The bending was the problem, but i took a large piece of metal under the jagged bits and beat the sh1t out of it which made it a little smoother.
Even got the girlfriend to get stuck in!!
Wasnt sure to put the skin over or under the roof but decided to do whichever was easiest as if it looks really bad, i could always re-skin the roof if at any point in my life i have time and or money!
Next stop, sort out the disks pads and hoses! I'd be interested to know what people think!