M40 Turbo**on the road now : ) **

Discuss general engine, turbo and supercharger conversions in this section

Moderator: martauto

Demlotcrew
E30 Zone Team Member
E30 Zone Team Member
Posts: 13329
Joined: Mon Dec 20, 2004 11:00 pm
Location: East Anglia

Sat Jun 17, 2006 8:34 pm

Im really excited for you Mal, its gonna be fooking pssssssstch psssssssssssssssstch at ace cafe not too long from now! This car is gonna waste mines now :cry:

Andrew
Gwynleym10
E30 Zone Addict
E30 Zone Addict
Posts: 3650
Joined: Sun Jan 09, 2005 11:00 pm
Location: London/Cymru
Contact:

Sat Jun 17, 2006 11:38 pm

Malc are you doing this project at yours? or is it in kent? would be rude not to come and have a look if its in E london?!!
Image
Dual wheel carriers -------195litre Fuel Tank
London 2 Cape Town
www.Overlandinthesun.com
Ant
Retired Team Member
Retired Team Member
Posts: 10496
Joined: Tue Dec 21, 2004 11:00 pm
Location: PD+E dept :D
Contact:

Sun Jun 18, 2006 12:27 pm

The chariot is in my unit @ Goudhurst dude. welcome to pop and see though, same to anyone else, just gimme a yell and I'll reveal my hiding place, its very secure 8)
Product Development and Endurance for Delphi.

Original performance chips, original works not unlicensed copies :D Email FTW
Theo
Old Skooler
Old Skooler
Posts: 10735
Joined: Wed Jun 01, 2005 11:00 pm
Location: Kent

Sun Jun 18, 2006 12:44 pm

Didn't realise you had a unit in Goudhurst Ant, i'm just down the road in Hawkhurst, still interested in chipping my car, may pop over at some point!

Theo
Ant
Retired Team Member
Retired Team Member
Posts: 10496
Joined: Tue Dec 21, 2004 11:00 pm
Location: PD+E dept :D
Contact:

Sun Jun 18, 2006 12:58 pm

NP Theo

Gimme a bell dude, 07787 114963
Product Development and Endurance for Delphi.

Original performance chips, original works not unlicensed copies :D Email FTW
tylerma
Engaged to the E30 Zone
Engaged to the E30 Zone
Posts: 5790
Joined: Sun Jan 09, 2005 11:00 pm
Location: Dagenham, Essex
Contact:

Sun Jun 18, 2006 9:02 pm

Gwynleym10 wrote:Malc are you doing this project at yours? or is it in kent? would be rude not to come and have a look if its in E london?!!
as Ant said
its down his neck of the woods

but thats not to say you cant pop round when its back
might even get a passenger ride winkeye
d6dph
Married to the E30 Zone
Married to the E30 Zone
Posts: 12435
Joined: Sun Aug 14, 2005 11:00 pm
Location: Tiptree. Essex

Sun Jun 18, 2006 9:12 pm

Coming together well gentlemen. Whats the expected power?
Image
User avatar
hoshy
E30 Zone Wiki Guru
E30 Zone Wiki Guru
Posts: 4118
Joined: Tue Jan 18, 2005 11:00 pm
Location: Munich

Sun Jun 18, 2006 10:13 pm

wicked! c'mon the m40 boys :)

Ant, Malc - legends!

:cool:
E46 M3 CSL but dreaming of another E30.
tylerma
Engaged to the E30 Zone
Engaged to the E30 Zone
Posts: 5790
Joined: Sun Jan 09, 2005 11:00 pm
Location: Dagenham, Essex
Contact:

Mon Jun 19, 2006 9:56 am

d6dph wrote:Whats the expected power?
we havent really discussed power mate
but suffice to say
she will have enough to get her moving winkeye
tylerma
Engaged to the E30 Zone
Engaged to the E30 Zone
Posts: 5790
Joined: Sun Jan 09, 2005 11:00 pm
Location: Dagenham, Essex
Contact:

Mon Jun 19, 2006 2:18 pm

another update guy's
hot off the press

the manifold is done
Image

where the turbo is gonna sit
Image

picture quality is not perfect
as they are all taken on a mobile
pukker pics will be taken when its finished
E30BeemerLad
Married to the E30 Zone
Married to the E30 Zone
Posts: 16806
Joined: Mon Mar 28, 2005 11:00 pm
Location: Norfolk

Mon Jun 19, 2006 2:27 pm

boost junkie 8)
Nelly
Gumbo
Gumbo
Posts: 4239
Joined: Mon Jan 10, 2005 11:00 pm
Location: Divorce Central

Mon Jun 19, 2006 3:11 pm

OOoooooooOOOOo Yes, :bow:
Image

"I F**KING LOVE YOU GUMBO"
Toby_Unna
Boost Junkie
Posts: 2183
Joined: Mon Jan 10, 2005 11:00 pm
Location: Sheffield

Mon Jun 19, 2006 3:20 pm

bloody hell that manifold looks amazing! :notworthy:

by which i mean, bloody hell that manifold looks a lot better than mine
Image
tylerma
Engaged to the E30 Zone
Engaged to the E30 Zone
Posts: 5790
Joined: Sun Jan 09, 2005 11:00 pm
Location: Dagenham, Essex
Contact:

Mon Jun 19, 2006 3:22 pm

Toby_Unna wrote:bloody hell that manifold looks amazing! :notworthy:

by which i mean, bloody hell that manifold looks a lot better than mine
ha ha ha
it does look very good indeed
tylerma
Engaged to the E30 Zone
Engaged to the E30 Zone
Posts: 5790
Joined: Sun Jan 09, 2005 11:00 pm
Location: Dagenham, Essex
Contact:

Mon Jun 19, 2006 3:55 pm

and another of the down pipe

Image
e30_Turbo
Boost Junkie
Posts: 3158
Joined: Mon Jan 10, 2005 11:00 pm
Location: East Anglia

Mon Jun 19, 2006 6:51 pm

Better order some exhaust wrap now Malc, that pipes gonna start melting things real quick :D

Looks very tidy too :cool:
Image
jonbuoy
E30 Zone Addict
E30 Zone Addict
Posts: 2092
Joined: Wed May 04, 2005 11:00 pm
Location: Basildon, Essex

Mon Jun 19, 2006 7:00 pm

That look's the nut's!! That manifold look's very professional lad's, nice work :cool:
Image
Ant
Retired Team Member
Retired Team Member
Posts: 10496
Joined: Tue Dec 21, 2004 11:00 pm
Location: PD+E dept :D
Contact:

Mon Jun 19, 2006 7:03 pm

Ahh finished for the day

Good mini updates Malc.

Manifold finished, ground back, leak tested and wrapped, now resplendant in the engine bay, you can even get the plugs out, bonus :lol:

Downpipe is finished up to the gearbox, needs a small 6 inch section added to mate with the section I made to replace the cat, also wrapped in Thermo tec as its quite close to the steering and firewall ( as always )

Oil feed and return pipes are next on the to-do list, then its wire the MS in, test and double check everyything and we're go for launch.

Been a very productive day, quite happy with progress tbh, especially after the flanges delayed me a week.

Total hours invested so far....... 21
Product Development and Endurance for Delphi.

Original performance chips, original works not unlicensed copies :D Email FTW
e30_Turbo
Boost Junkie
Posts: 3158
Joined: Mon Jan 10, 2005 11:00 pm
Location: East Anglia

Mon Jun 19, 2006 7:10 pm

Ant wrote: also wrapped in Thermo tec as its quite close to the steering and firewall ( as always )

:D Great minds and all that winkeye
Image
User avatar
hoshy
E30 Zone Wiki Guru
E30 Zone Wiki Guru
Posts: 4118
Joined: Tue Jan 18, 2005 11:00 pm
Location: Munich

Mon Jun 19, 2006 10:12 pm

nice work! that manifold looks outstanding!

malc you must be dying to get this cookin'

and only 21hours work so far - would have taken me about 6months judging by the maf project :)
E46 M3 CSL but dreaming of another E30.
tylerma
Engaged to the E30 Zone
Engaged to the E30 Zone
Posts: 5790
Joined: Sun Jan 09, 2005 11:00 pm
Location: Dagenham, Essex
Contact:

Tue Jun 20, 2006 8:30 am

Hoshy you aint wrong dude
I am sooooooo looking forward to this

Mark I got the heat wrap 2 weeks ago
it was one of the first things I bought
damn that stuff is important

looking forward to launch day folks
will be getting a video of it when done
tylerma
Engaged to the E30 Zone
Engaged to the E30 Zone
Posts: 5790
Joined: Sun Jan 09, 2005 11:00 pm
Location: Dagenham, Essex
Contact:

Tue Jun 20, 2006 9:18 am

and another pic

the manifold and downpipe all wrapped
in thermo tec lovliness

Image
User avatar
fowler
Boost Junkie
Posts: 3468
Joined: Mon Jan 10, 2005 11:00 pm
Location: New Addington/Croydon
Contact:

Tue Jun 20, 2006 9:18 am

bloody fantastic you two i am on the saving spree at the mo so i can have some FI wrongness :twisted: :cool: :P
so i will be with yopu soon ANT you mark my words
EX A-Tech Workshop bitch !!!
325i Turbo touring (Aka Project Fridge)
gone but not forgotten
User avatar
ROC
E30 Zone Regular
E30 Zone Regular
Posts: 615
Joined: Mon Aug 29, 2005 11:00 pm
Location: Northants

Tue Jun 20, 2006 9:24 am

Excellent work lads, look forward to seeing the video of it :thumb:
User avatar
RowdyBurns
E30 Zone Newbie
E30 Zone Newbie
Posts: 106
Joined: Sun Jan 22, 2006 11:00 pm
Contact:

Wed Jun 21, 2006 6:34 pm

Up and running yet? :D
d6dph
Married to the E30 Zone
Married to the E30 Zone
Posts: 12435
Joined: Sun Aug 14, 2005 11:00 pm
Location: Tiptree. Essex

Wed Jun 21, 2006 7:17 pm

:notworthy: Awesome, cant believe how quickly this is coming together. well done guys.
Image
e30_Turbo
Boost Junkie
Posts: 3158
Joined: Mon Jan 10, 2005 11:00 pm
Location: East Anglia

Wed Jun 21, 2006 7:39 pm

I wish we had made a vid diary of the first conversion on mine, it was a "out of body" experiance, Was like being locked in a time warp, drove in N/a Sat AM, drove home Sun PM turbo'd! Ant and I were one with the car, elements, cups of tea and the welder! Wonders were performed at each stage. Never onece did we doubt, although MS was a PITA to start with. And I won't mention the house PC on the road wired to the car at 11o'clock at night in the dark!

Malc witnessed this when he was with us for stage 2 and he knows what I mean, I think he described it as "no stress workaholics" or something. I loved every minute, even blowing it up :cool:

I'd do it all again for sure, what a good few weekends I've had sticking turbo's on e30's!

Malc, I wish I was there matey, you just wait, you'll love it!

:D
Image
tylerma
Engaged to the E30 Zone
Engaged to the E30 Zone
Posts: 5790
Joined: Sun Jan 09, 2005 11:00 pm
Location: Dagenham, Essex
Contact:

Thu Jun 22, 2006 1:20 pm

inspiring stuff there Mark

another picture
this time its the down pipe all tacked in place

Image

Image

cant wait to hear this baby go now
Andy335Touring
Married to the E30 Zone
Married to the E30 Zone
Posts: 7144
Joined: Sun Jan 09, 2005 11:00 pm
Location: Long Eaton,Nottingham
Contact:

Thu Jun 22, 2006 2:10 pm

Nice one guys, this will be running soon at this work rate ! :cool:
Ant
Retired Team Member
Retired Team Member
Posts: 10496
Joined: Tue Dec 21, 2004 11:00 pm
Location: PD+E dept :D
Contact:

Thu Jun 22, 2006 2:55 pm

I've stopped for a cuppa :D

Downpipe is finished, centre is finished, manifolding is finished and bolted up.

Just clocked the turbo core and refitted the wastgate and compressor housing, its not coming apart again :lol:

Had to massage the inner wing slightly but thats hidden with some thermal barrier matting so no worries there, looks kinda bling actually.

Sump is coming off in a minute for the oil return fitting, the feed will be made up tomorrow by my local aeroquip guru

that will represent the mechanical parts completed

MS to wire in , and one charge pipe to be made up.

then the fun really starts :wink: for the low boost level we're running no intercooler as its counterproductive, and the autobox is a possible weakaness, suck it and see time methinks.

Charge temps @ 6.5 psi will be little above ambient and the MS has IAT and CLT related trims embedded in the code to cover any heat soak issues

BTW, my back hurts :cry:


Cheers Dazzle !! Image
Last edited by Ant on Thu Jun 22, 2006 4:52 pm, edited 2 times in total.
Product Development and Endurance for Delphi.

Original performance chips, original works not unlicensed copies :D Email FTW
dazleeds
old skool raver
old skool raver
Posts: 12883
Joined: Fri Apr 01, 2005 11:00 pm
Location: Empire Building @

Thu Jun 22, 2006 3:08 pm

www.oldskoolfantasy.co.uk
in the shit,the one to blame,yeh its all my fault ;)
gcorky
Boost Junkie
Posts: 2009
Joined: Tue Jul 12, 2005 11:00 pm
Location: n.e england

Thu Jun 22, 2006 3:11 pm

give over your back hurts...lol,good work lads. :bmw:
Image

525 sport
e30_Turbo
Boost Junkie
Posts: 3158
Joined: Mon Jan 10, 2005 11:00 pm
Location: East Anglia

Thu Jun 22, 2006 3:50 pm

Image

Like this! :D
Image
User avatar
hoshy
E30 Zone Wiki Guru
E30 Zone Wiki Guru
Posts: 4118
Joined: Tue Jan 18, 2005 11:00 pm
Location: Munich

Thu Jun 22, 2006 7:44 pm

very cool stuff!

Ace cafe is this monday ? Looks like it may be all but finished by then??
E46 M3 CSL but dreaming of another E30.
Jhonno
Homo Hair
Posts: 20362
Joined: Mon Jan 10, 2005 11:00 pm
Location: FLAT, FLAT, FLAT!!
Contact:

Thu Jun 22, 2006 8:52 pm

Awesome work guys!! FI and M40 wrongness combined!! Had thought about FI my low mile M40 before.. but then came to my senses and bought 6 ITB pot rightness for it :lol:

Ace this Mon?!
Got cable ties? Get diffin..

Arch roller for hire.

www.zeroexhausts.co.uk

Image
Post Reply