Fuel leak

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e30Pats
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Post Sat Nov 18, 2006 10:16 pm

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I have fuel leaking from under the level sender unit where the red arrow points.

It has a new o-ring and I have tried many times to seat it properly. My local garage has even had a go at fixing it this morning without a result. They did manage to turn it further clockwise than it is turned in the picture though which we thought would have solved the problem but it didn't.

The tank isn't the original one but has been replaced with a pattern one which leads me to think this is the problem. The tab on the hole where the leak is coming from seems to be the problem and we have tried bending it to pull the sender down which hasn't helped. There is a good seal round the back of the sender but at the front it's raised slightly so you can get a fingernail under.

Until I can get round to fixing the problem properly either by replacing the tank with a genuine one or checking the sender unit isn't faulty where it holds, is there anything I can do to fix it temporarily and make it safe? People have suggested silicone but will this work ok? Which silicone to use as well if it will?

(The zip ties were there to try and hold the unit tight but have been removed now)
Templ8e30
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Post Sun Nov 19, 2006 7:09 pm

Can safely say I've never seen a pump like that one on an E30 :?

Iain T
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e30Pats
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Post Sun Nov 19, 2006 7:29 pm

Mine's an E reg and has the single sender unit in the tank. Was it the later ones that had the two units?
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Brianmoooore
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Post Sun Nov 19, 2006 8:49 pm

That's the lift pump out of an early two pump set up, IIRC. (Haven't seen one for about five years, although I drive a car every day with one!)
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mikey-t
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Post Sun Nov 19, 2006 8:51 pm

got a match cant see very well!

no seriously could it be a connecting problem on the other side
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fuzzy
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Post Sun Nov 19, 2006 8:58 pm

the silicone sealant would work as a temporary fix,just make sure you get the right stuff that petrol wont dissolve.halfords will have some.
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e30Pats
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Post Sun Nov 19, 2006 9:04 pm

Brianmoooore wrote:That's the lift pump out of an early two pump set up, IIRC. (Haven't seen one for about five years, although I drive a car every day with one!)
It didn't have any pump looking parts when I took the unit apart to clean it out. All that was in there was a float on two wires.
mikey-t wrote:got a match cant see very well!

no seriously could it be a connecting problem on the other side
I have been tempted on a couple of occasions to drop a match down there :cry:

What do you mean a connecting problem on the other side?
fuzzy wrote:the silicone sealant would work as a temporary fix,just make sure you get the right stuff that petrol wont dissolve.halfords will have some.
We have a garage up the road and the owner used to race an e30 so we're going to take it to him to fix it in whatever way he can so the silicone only needs to hold until then. Good job it's not my everyday car.