ian325is wrote:3.1 is not such a good idea. Conrods will be too short in relation to the cranshaft throw resulting in huge piston slap.
I think it's bullshit anyway! It can be done using a 3.2 Evo M3 crank and rods with some weird Bike pistons.
I did a 2.8 M20 3 odd years ago. The crank doesn't need machining but you need to make a spacer for the nose of the crank fore the M20 crank oil seal to sit on. I used an M52 centre pulley hub and turned it down in a lathe. For some reason it was a pretty tight fit on the M20 crank (a tap fit as opposed to just sliding on) but i got around the possibility of it turning by drilling and dowelling it to the front crank pulley.
The advantage of using a 2.8 crank is that the stroke is longer - using 325i pistons and Eta/320i rods the pistons come perfectly to the top of the bore so unlike the 2.7 stuff you don't need to mill 1.5mm off the top of the block.
The engine I built is in Adams car. Using early 325i 9.75:1 compression pistons and it has a CR of @10.7:1.