Eko`s M50,On the road now!

Discuss general engine, turbo and supercharger conversions in this section

Moderator: martauto

ian332isport
E30 Zone Team Member
E30 Zone Team Member
Posts: 5380
Joined: Wed Dec 22, 2004 11:00 pm
Location: West Sussex
Contact:

Mon Sep 25, 2006 10:58 am

It basically means the ECU is not happy about something. It's either not getting power or ground to all the required points, or it's not happy with the signals it's receiving from the sensors on the engine (mainly crank position sensor). It could even be a fried ECU from some of the earlier power/ground connections being made incorrectly.

How good are you with a volt/ohm meter, and do you have access to an oscilloscope ?

Ian.
If it aint broke - Modify it...
eko
Old timer
Posts: 11531
Joined: Sat Feb 05, 2005 11:00 pm
Location: South Devon

Mon Sep 25, 2006 11:57 am

ian332isport wrote:It basically means the ECU is not happy about something. It's either not getting power or ground to all the required points, or it's not happy with the signals it's receiving from the sensors on the engine (mainly crank position sensor). It could even be a fried ECU from some of the earlier power/ground connections being made incorrectly.

How good are you with a volt/ohm meter, and do you have access to an oscilloscope ?

Ian.
Ian,only volt meter ive ever used consists of a bulb and 2 lengths of wire :mad:
and as for an oscillosope 8O

Am i best calling quits here and just try and get an auto electrician?
Image
Sooty
E30 Zone Camper
E30 Zone Camper
Posts: 1035
Joined: Sun Jan 09, 2005 11:00 pm
Location: Peterborough

Mon Sep 25, 2006 5:47 pm

:woohoo: :woohoo: :woohoo: :woohoo:

The zone heroes have found us :notworthy: :notworthy: :notworthy:
Don't worry about the spare connection on the starter. It's empty because of the way BMW wired the early cars.

On early cars, they used the same starter connection for both the solenoid drive signal and the unloader relay connection. On later cars they used a separate connection for the unloader relays. Your spare connection is used on later cars, but not early ones.
Thanks for that bit of info Ian...I was beginning to think that I was going insane :mad:

Time for me to take a back seat Tony, and let those who know what they are talking about, get on with it.
Keep in touch fella :thumb:

Iain S
eko
Old timer
Posts: 11531
Joined: Sat Feb 05, 2005 11:00 pm
Location: South Devon

Mon Sep 25, 2006 6:27 pm

Time for me to take a back seat Tony, and let those who know what they are talking about, get on with it.
Keep in touch fella

Iain S
Nice one Iain,appreciate you helping :wink:


ian332isport Posted: Mon Sep 25, 2006 10:58 am Post subject:

--------------------------------------------------------------------------------

It basically means the ECU is not happy about something. It's either not getting power or ground to all the required points, or it's not happy with the signals it's receiving from the sensors on the engine (mainly crank position sensor). It could even be a fried ECU from some of the earlier power/ground connections being made incorrectly.

How good are you with a volt/ohm meter, and do you have access to an oscilloscope ?

Ian.
Ian,ive never used a multimeter in my life,never had too,but I am willing to learn winkeye

If I was to buy/borrow one is there some tests you could guide me thru to get this fooker started?
Image
eko
Old timer
Posts: 11531
Joined: Sat Feb 05, 2005 11:00 pm
Location: South Devon

Mon Sep 25, 2006 7:06 pm

Might aswell stick some pics up of the exhaust.
Got it finished yesterday.

Bit worried about the noise level that will be produced due to lack of middle silencer,but I can always add one if needed.

Basically it is 2 seperate manifolds/downpipes which lead into Y piece,then 3inch stainless steel centre section,then into modified Scorpion backbox that was a DTM but we changed the tailpipes for twin 3in ones from a scrap Powerflow!

Heres the pics

Image
Image
Image

The DTM tailpipes were binned and these put in there place
Image
Image
Image
Image
Image
Sooty
E30 Zone Camper
E30 Zone Camper
Posts: 1035
Joined: Sun Jan 09, 2005 11:00 pm
Location: Peterborough

Mon Sep 25, 2006 7:30 pm

Looks like a good job you've done there Tony.
Did you have much of a problem joining the two downpipes to the manifolds & are they stainless or mild steel?
eko
Old timer
Posts: 11531
Joined: Sat Feb 05, 2005 11:00 pm
Location: South Devon

Mon Sep 25, 2006 7:34 pm

Sooty wrote:Looks like a good job you've done there Tony.
Did you have much of a problem joining the two downpipes to the manifolds & are they stainless or mild steel?
Mild steel down to the Y piece,stainless rest of the way back!
Stainless manifold may be a future plan(if it ever runs :roll: ).

Wasnt to much of a problem doing the manifold/downpipes,we used the original M20 pipes,chopped a bit of course :)

Cant wait to hear it :snigger:
Image
DanThe
E30 Zone Team Member
E30 Zone Team Member
Posts: 28641
Joined: Sat Sep 10, 2005 11:00 pm
Location: Staffs
Contact:

Mon Sep 25, 2006 8:57 pm

That looks like a good job on the exhaust 8)
Its going to sound mental! :D

Good luck on the wires, im sure you will sort it out soon, just give me a shout if I can be of help :D
eko
Old timer
Posts: 11531
Joined: Sat Feb 05, 2005 11:00 pm
Location: South Devon

Mon Sep 25, 2006 9:22 pm

DanThe wrote:That looks like a good job on the exhaust 8)
Its going to sound mental! :D

Good luck on the wires, im sure you will sort it out soon, just give me a shout if I can be of help :D
Dan,i take no credit for the exhaust!
All i did was fit and remove the different sections god knows how many times,oh and a bit of measuring,oh and not to mention the endless trips to the kitchen on a coffee run :mad:

Came out well in the end though,uses original rear box straps and gearbox braket made to fit,nice and solid!

Wiring is p1ssing me right off.
I am struggling to find other jobs to do on it till it starts!
Bled the brakes and clutch today.
Golf servo seems like a good option,pedal is nice and firm but well see when it go`s.
Clutch pedal feels nice and light.
Wired up the reverse lights and did a proper connection on the inhibitor wires.

Radiator will have to be changed for E36 one though.Im using M20 325 facelift one and which will need mountings sorted to fit permanently and also uses the O/S mounted header tank,looks a bit cramped to be honest!

Thanks for the offer of help :wink:
Image
DanThe
E30 Zone Team Member
E30 Zone Team Member
Posts: 28641
Joined: Sat Sep 10, 2005 11:00 pm
Location: Staffs
Contact:

Mon Sep 25, 2006 10:45 pm

Not hands on help you understand :)

Try and get the rad with the extension underneath that drops below the mounting brackets, Andy325i is using the standard E36 rad, im using the M20 and we are both suffering from cooling not being as good as it should be
Sooty
E30 Zone Camper
E30 Zone Camper
Posts: 1035
Joined: Sun Jan 09, 2005 11:00 pm
Location: Peterborough

Tue Sep 26, 2006 12:20 am

Try and get the rad with the extension underneath that drops below the mounting brackets
Which one is this from Dan :?: :?: :?:
Dan,i take no credit for the exhaust!
All i did was fit and remove the different sections god knows how many times,oh and a bit of measuring
Don't be so bloody modest.....it's not simple job to get right. :)
eko
Old timer
Posts: 11531
Joined: Sat Feb 05, 2005 11:00 pm
Location: South Devon

Tue Sep 26, 2006 1:10 am

Sooty wrote:
Try and get the rad with the extension underneath that drops below the mounting brackets
Which one is this from Dan :?: :?: :?:
Dan,i take no credit for the exhaust!
All i did was fit and remove the different sections god knows how many times,oh and a bit of measuring
Don't be so bloody modest.....it's not simple job to get right. :)
Well i would have welded it myself if i could winkeye
Image
ian332isport
E30 Zone Team Member
E30 Zone Team Member
Posts: 5380
Joined: Wed Dec 22, 2004 11:00 pm
Location: West Sussex
Contact:

Tue Sep 26, 2006 9:20 am

eko wrote:Ian,ive never used a multimeter in my life,never had too,but I am willing to learn winkeye

If I was to buy/borrow one is there some tests you could guide me thru to get this fooker started?
Hi Tony,

You can get a basic multimeter for very little money, and they are well worth having. There's only so much diagnostic work you can do with a bulb winkeye

I'm sure I can come up with some tests, but it would help if you could send pictures of all the connections you have made between the engine loom and the car. It could be something really simple, but without knowing all the connections that have been made, I may never spot it. Can you also send me a copy of the connection chart I sent you. My charts are on a USB hard drive at work, so won't be able to check them until Thursday night when I'm back in the office.

Cheers,

Ian.
If it aint broke - Modify it...
eko
Old timer
Posts: 11531
Joined: Sat Feb 05, 2005 11:00 pm
Location: South Devon

Tue Sep 26, 2006 9:31 am

Ian you have email!
Image
eko
Old timer
Posts: 11531
Joined: Sat Feb 05, 2005 11:00 pm
Location: South Devon

Tue Sep 26, 2006 1:38 pm

IT RUNS!!!!!!!!!!!!!!!

:banana:

So fooking happy guys,im going to put the radiator in so i can start it up for more than 5 seconds.

Ill update later as to what the problem was,but rest assured those of you who were advicing me - it wasnt anything wrong with the wiring - it was my fook up :o:
Image
jmc330i
Engaged to the E30 Zone
Engaged to the E30 Zone
Posts: 6621
Joined: Mon Jan 10, 2005 11:00 pm
Location: Somerset

Tue Sep 26, 2006 3:14 pm

eko wrote:IT RUNS!!!!!!!!!!!!!!!

:banana:
Excellent news :woohoo:
it wasnt anything wrong with the wiring - it was my fook up :o
Sounds like something daft :roll: :lol:
James
'91 325i Sport
'93 318i touring 16v
eko
Old timer
Posts: 11531
Joined: Sat Feb 05, 2005 11:00 pm
Location: South Devon

Tue Sep 26, 2006 7:41 pm

jmc330i wrote:
eko wrote:IT RUNS!!!!!!!!!!!!!!!

:banana:
Excellent news :woohoo:
it wasnt anything wrong with the wiring - it was my fook up :o
Sounds like something daft :roll: :lol:
Right an explanation as to why it wouldnt run :-x

Was fitting the induction filter today,and when i looked down the front of the engine i thought,that bottom pulley looks a bit skew wiff :mad:
Put my hand down there only to find the thing virtually hanging off!

Only explanation i can come up with is -
I took off the air con pulley before putting the engine in,replaced all 6 bolts and tightened them,well when i first attempted to start it once fitted all i got was a clunk,like the engine was siezed.
I narrowed it down at the time to the original 6 bolts being a bit too long and i loosened them all off to check the engine turned over,and it did.
Thats where it ends till today.
All 6 bolts had worked themselves right out,hence the pulley was sat about half inch away from the crank sensor - no spark or fuel!

Put 6 shorter bolts in it,turned the key and the thing fired first go,couldnt believe it when it fired :D

So,looks like im the wanker of the week :o:

I took a short video of it firing up and the noise 8O
Tried hosting the video but it is playing up!

Big thanks to Ian332isport,Danthe,Sooty and anyone else who i pressured for help,couldnt have done this without you :wink:

Still loads of jobs to do,but at least it runs,I am a happy man(but a bit embarrased).

:)
Image
Andy335Touring
Married to the E30 Zone
Married to the E30 Zone
Posts: 7144
Joined: Sun Jan 09, 2005 11:00 pm
Location: Long Eaton,Nottingham
Contact:

Tue Sep 26, 2006 7:56 pm

Never mind dude, we all fuck up some times !

Well done and good luck with the rest of your swap :cool:
ian332isport
E30 Zone Team Member
E30 Zone Team Member
Posts: 5380
Joined: Wed Dec 22, 2004 11:00 pm
Location: West Sussex
Contact:

Tue Sep 26, 2006 8:36 pm

I told you it was a problem with the crank sensor :wink:

Glad you got it started. I was starting to think my wiring chart was wrong :eek:

Cheers,

Ian.
If it aint broke - Modify it...
DanThe
E30 Zone Team Member
E30 Zone Team Member
Posts: 28641
Joined: Sat Sep 10, 2005 11:00 pm
Location: Staffs
Contact:

Tue Sep 26, 2006 8:57 pm

Sooty wrote:
Try and get the rad with the extension underneath that drops below the mounting brackets
Which one is this from Dan :?: :?: :?:

E36, look here > http://www.realoem.com/bmw/showparts.do ... g=17&fg=05

Im sure ive seen them fitted to aircon cars and some 5's.

No good for me though, my airbox is in the way :(
Sooty
E30 Zone Camper
E30 Zone Camper
Posts: 1035
Joined: Sun Jan 09, 2005 11:00 pm
Location: Peterborough

Tue Sep 26, 2006 9:16 pm

Many thanks for that Dan...I'll look into it. :thumb:

:woohoo: :woohoo: :woohoo: :woohoo: :woohoo: :woohoo: :woohoo: :woohoo: :woohoo: :woohoo: :woohoo: :woohoo: :woohoo: :woohoo: :woohoo: :woohoo: :woohoo: :woohoo: :woohoo: :woohoo: :woohoo: :woohoo: :woohoo: :woohoo: :woohoo: :woohoo: :woohoo: :woohoo: :woohoo: :woohoo: :woohoo: :woohoo:

Told you not to give up hope mate :wink:
And I don't care what anyone says....we ALL make mistakes.
Well done :D

Iain S
User avatar
tim_s
E30 Zone Squatter
E30 Zone Squatter
Posts: 1661
Joined: Thu Feb 03, 2005 11:00 pm
Location: Bristol/London

Tue Sep 26, 2006 9:44 pm

:cool:
just read this through, nice one! shame about the poor old m42 though, boo hoo.
Image
2.1 318is, MS, LPG. 200bhp, 175ft/lbs GONE!
Boxster, e46 m3, e36 sport touring and alpina B3 3.0
eko
Old timer
Posts: 11531
Joined: Sat Feb 05, 2005 11:00 pm
Location: South Devon

Tue Sep 26, 2006 10:01 pm

ian332isport wrote:I told you it was a problem with the crank sensor :wink:

Glad you got it started. I was starting to think my wiring chart was wrong :eek:

Cheers,

Ian.
Ian i didnt doubt your skill for one minute,again mahoosive thanks to you mate,couldnt have done it without you :wink: but..........still need help in getting the tacho working?
Oh and had it running about 10 minutes earlier and the temp gauge doesnt go very high,wrong sender?PM on its way!!!!!!

Danthe - again big thanks mate,loads of good info from you!

Sooty - same goes to you,had your own conversion going on and still willing to help with mine,fair play to you :)

Tim_s

M42 will live on,in one car or another winkeye
Looks like this may be the last week of the iS,fookers gonna get raped of morsels :teehee:
Image
Ant
Retired Team Member
Retired Team Member
Posts: 10496
Joined: Tue Dec 21, 2004 11:00 pm
Location: PD+E dept :D
Contact:

Tue Sep 26, 2006 10:14 pm

Well done M8 :thumb:

you fancy writing up the conversion for an article for the main site ? :D

I've almost completed the FI guide :!:
Product Development and Endurance for Delphi.

Original performance chips, original works not unlicensed copies :D Email FTW
eko
Old timer
Posts: 11531
Joined: Sat Feb 05, 2005 11:00 pm
Location: South Devon

Tue Sep 26, 2006 10:26 pm

Ant wrote:Well done M8 :thumb:

you fancy writing up the conversion for an article for the main site ? :D

I've almost completed the FI guide :!:
Ant,its all been covered so much already tho?

Only bit of info i had trouble with was wiring?
All other conversions seemed to be in post facelift cars,not many pre facelifts being done so wiring was sketchy :mad:
Image
ian332isport
E30 Zone Team Member
E30 Zone Team Member
Posts: 5380
Joined: Wed Dec 22, 2004 11:00 pm
Location: West Sussex
Contact:

Tue Sep 26, 2006 11:13 pm

eko wrote:still need help in getting the tacho working?
First, you need to find a 3 pin connector under the dash. You would probably have unplugged this when you removed the original engine loom and ECU. It should have the following wires in it:

Pin 1 - Black
Pin 2 - Green/Red
Pin 3 - White/Yellow

You then need to connect the Black (pin 1) wire to the Black wire that was originally on Pin 20 of the M50 X20 connector. While you are at it, you could also connect the White/Yellow wire (pin 3) to the White/Black wire that was originally on Pin 24 of the M50 X20 connector. This is the fuel rate signal used by the instrument cluster and OBC. The signal is not actually calibrated correctly, but you may as well hook it up.
eko wrote: Oh and had it running about 10 minutes earlier and the temp gauge doesnt go very high,wrong sender?
You need to fit the E30 sender in place of the M50 one.

Cheers,

Ian.
If it aint broke - Modify it...
dark_sounds
E30 Zone Addict
E30 Zone Addict
Posts: 2458
Joined: Thu Dec 01, 2005 11:00 pm

Tue Sep 26, 2006 11:17 pm

nice one tony!!! get some vids up!
Directed CompX's 12"... 2off. 1000 watts RMS, dual 2ohm VC. 90£ each!!
8600 Luna Phone 480 POSTED BNIB
eko
Old timer
Posts: 11531
Joined: Sat Feb 05, 2005 11:00 pm
Location: South Devon

Wed Sep 27, 2006 3:11 pm

Heres a short video of it,hope it works :)

http://video.google.co.uk/videoplay?doc ... 7634260973
Image
eko
Old timer
Posts: 11531
Joined: Sat Feb 05, 2005 11:00 pm
Location: South Devon

Wed Sep 27, 2006 8:02 pm

The above link doesnt seem to work for me so heres a different one!
http://smg.photobucket.com/albums/v734/ ... 620007.flv
Image
User avatar
Brianmoooore
E30 Zone Team Member
E30 Zone Team Member
Posts: 49358
Joined: Mon Jan 10, 2005 11:00 pm

Wed Sep 27, 2006 8:04 pm

First link worked for me!
eko
Old timer
Posts: 11531
Joined: Sat Feb 05, 2005 11:00 pm
Location: South Devon

Wed Sep 27, 2006 8:05 pm

Brianmoooore wrote:First link worked for me!
Dont think my computer is compatible with quicktime player?
Image
jmc330i
Engaged to the E30 Zone
Engaged to the E30 Zone
Posts: 6621
Joined: Mon Jan 10, 2005 11:00 pm
Location: Somerset

Wed Sep 27, 2006 10:29 pm

First link worked for me also.

Sounds good, glad you got it all sorted :thumb:

How much left to do till its on the road?
James
'91 325i Sport
'93 318i touring 16v
eko
Old timer
Posts: 11531
Joined: Sat Feb 05, 2005 11:00 pm
Location: South Devon

Wed Sep 27, 2006 10:52 pm

jmc330i wrote:First link worked for me also.

Sounds good, glad you got it all sorted :thumb:

How much left to do till its on the road?
Sounds good,but very loud 8O

Got to wire the rev counter then tidy all the engine wiring up,solder and heatshrink it all.
Wire up electric fan/smiley type headlights.
Thinks thats it apart from obvious coolent/overheating checks etc.

Then got to fit all interior from my iS as i sold the seats out of this.
Also going to swap the full suspension/rear disc set up although rain may have a part to play in that :mad:
Image
eun
E30 Zone Camper
E30 Zone Camper
Posts: 1170
Joined: Thu Aug 04, 2005 11:00 pm
Location: plymouth
Contact:

Thu Sep 28, 2006 12:02 am

get on mate lookin good cant wait to see some clips of you giving it some winkeye
eko
Old timer
Posts: 11531
Joined: Sat Feb 05, 2005 11:00 pm
Location: South Devon

Thu Sep 28, 2006 12:06 am

Hoping to give it a blast down my road by weekend!
Ill make a clip :)
Image
Post Reply