Top tip for driving safety

General E30 related discussions -
Please put technical questions in E30 Tech Help forum below

Moderator: martauto

Topblag
Old Skooler
Old Skooler
Posts: 7095
Joined: Wed Jul 30, 2008 11:00 pm
Location: Fife - You got a problem with that ?

Post Fri Aug 29, 2014 10:29 pm

Check your brake caliper mount bolts frequently.

I was out for a burn in my cabby last night and came to a very quick stop from about 60mph about 1.5 miles from home. Bottom bolt on the OSF caliper mount disappeared and the caliper pushed out and used the Alpina 16" front rim like applying the handbrake to the inside of your rear disk.

I thought it was an full engine and timing failure.

I had visually inspected the brakes a few times since I last had the caliper mount off, but not the tightness of the caliper mount bolts.

For clarity, the bolts were genuine parts which were tightened as it's always something I double check after Daimlerman's episode.
1990 325i Cab auto in Alpine White II
1988 Alpina C2.5 moredoor in Black, 71k
1990 325ix, moredoor auto in Laser Blue. 51k
1984 Hartge H35 in Black
2004 996 C4S in Silver 43k manual
2006 Audi S6 V10 in Black 58k
JF008
E30 Zone Regular
E30 Zone Regular
Posts: 631
Joined: Tue Jan 17, 2012 11:00 pm
Location: Fort McMurray

Post Fri Aug 29, 2014 10:58 pm

Hi buddy, could you put a picture up? sound silly but what bolts? Also what episode? There you go, 3 questions in a row :) I'm not in the loop
Topblag
Old Skooler
Old Skooler
Posts: 7095
Joined: Wed Jul 30, 2008 11:00 pm
Location: Fife - You got a problem with that ?

Post Fri Aug 29, 2014 11:08 pm

I'm struggling with pictures.

The same thing happened to Daimlerman, allegedly after he fitted stainless steel bolts.

Two bolts which hold the caliper and mount assembly to the strut.
1990 325i Cab auto in Alpine White II
1988 Alpina C2.5 moredoor in Black, 71k
1990 325ix, moredoor auto in Laser Blue. 51k
1984 Hartge H35 in Black
2004 996 C4S in Silver 43k manual
2006 Audi S6 V10 in Black 58k
Speedtouch
Old Skooler
Old Skooler
Posts: 14099
Joined: Tue Feb 14, 2006 11:00 pm
Location: Canterbury

Post Fri Aug 29, 2014 11:22 pm

Ideally, they should be loctited in.

I notice some new brake parts come with bolts that have some gloop on the middle part of the threads for this purpose.
///M aurice
ECU Upgrade EPROM Chips, £40 posted within the UK. Note these are not Zone chips.
viewtopic.php?f=6&t=279421
User avatar
rich318i
E30 Zone Addict
E30 Zone Addict
Posts: 2393
Joined: Wed Oct 26, 2005 11:00 pm
Location: Brands :) :)

Post Sat Aug 30, 2014 12:13 am

Yep they go bang BMW parts bolts and nuts crap now days
daimlerman
**BANNED**
Posts: 15968
Joined: Mon Feb 27, 2006 11:00 pm
Location: Grumpy Old Man

Post Sat Aug 30, 2014 2:18 am

Topblag wrote:
The same thing happened to Daimlerman, allegedly after he fitted stainless steel bolts.
Kos claimed,wrongly,that I fitted stainless caliper bolts.


For the umteeth time,I FITTED BMW CALIPER BOLTS!
Topblag
Old Skooler
Old Skooler
Posts: 7095
Joined: Wed Jul 30, 2008 11:00 pm
Location: Fife - You got a problem with that ?

Post Sat Aug 30, 2014 9:34 am

Sorry Malcolm, I did say, "Allegedly"
1990 325i Cab auto in Alpine White II
1988 Alpina C2.5 moredoor in Black, 71k
1990 325ix, moredoor auto in Laser Blue. 51k
1984 Hartge H35 in Black
2004 996 C4S in Silver 43k manual
2006 Audi S6 V10 in Black 58k
initial_g
E30 Zone Moderator
E30 Zone Moderator
Posts: 975
Joined: Fri Oct 24, 2008 11:00 pm
Location: derby

Post Sat Aug 30, 2014 9:35 am

Always stick some loctite on the thread and torque up too, shouldnt happen then.
B7
E30 Zone Team Member
E30 Zone Team Member
Posts: 15841
Joined: Tue Feb 13, 2007 11:00 pm
Location: Surrey / West Sussex

Post Sat Aug 30, 2014 11:01 am

initial_g wrote:Always stick some loctite on the thread and torque up too, shouldnt happen then.
As per OEM.

The problem occurs when you use the old bolts without thread locking gear.
B7's Motto. "If it's French, BURN IT!!!!!!"
User avatar
Kos
E30 Zone Team Member
E30 Zone Team Member
Posts: 15448
Joined: Tue Jul 12, 2005 11:00 pm
Location: London / Cyprus

Post Sat Aug 30, 2014 11:10 am

daimlerman wrote:
Topblag wrote:
The same thing happened to Daimlerman, allegedly after he fitted stainless steel bolts.
Kos claimed,wrongly,that I fitted stainless caliper bolts.


For the umteeth time,I FITTED BMW CALIPER BOLTS!
I didn't claim, I was told :thumb:
daimlerman
**BANNED**
Posts: 15968
Joined: Mon Feb 27, 2006 11:00 pm
Location: Grumpy Old Man

Post Sat Aug 30, 2014 12:03 pm

Image

Image

Second photo,centre of shot,shows the drilled out remains clearly seen in place in the first photo.

THAT IS NOT A STAINLESS BOLT,IT IS A BMW SUPPLIED BOLT.

What probably happened to me was that the lower bolt was not torqued up properly and unwound it's self and fell out,allowing the caliper to swing up and destroy not only the wheel rim but slice through a stainless steel braided brake hose and mangle the brake back plate.

Front caliper bolts should be torqued to 80 ft lb.
Rear caliper bolts to 60 ft lb.

One can have the shinyest engine bay possible,but it's worth bugger all if a brake caliper falls off and you destroy your pride and joy!
Jesus325iTouring
Frog freak !
Frog freak !
Posts: 11356
Joined: Sun Jan 09, 2005 11:00 pm
Location: Omnipresent!

Post Sat Aug 30, 2014 2:20 pm

Tell you what it's you lot using torque wrench's and all that, i'll admit, I do not own one, never owned one and never torqued any bolts, just used the "that feels about right" technique.And as for thread lock, well, the same, never used it. Seems to have worked for me for 25 years :D

Pikey mechanics FTW :D
Image

X5 V8 for thrills, CRV for chills, Range Rover P38 V8 for sooooo much aggravation...
Speedtouch
Old Skooler
Old Skooler
Posts: 14099
Joined: Tue Feb 14, 2006 11:00 pm
Location: Canterbury

Post Sat Aug 30, 2014 2:51 pm

I recall there was a seized front caliper bolt on my brother's Renault Clio, when I changed all the brake pads last summer.

The front calipers were meant to be of the sliding type, but neither did, which had caused the inner pads on both to wear right down. :eek:

Eventually managed to wiggle the offending bolt out using a blowlamp, and various tools to extract it, then he had to take it to an engineering works next door to get the bolt straightened out, as Renault wanted silly money for a new one. :roll:

Finally managed to get it all back together in the same day, and it's been fine ever since. :)
///M aurice
ECU Upgrade EPROM Chips, £40 posted within the UK. Note these are not Zone chips.
viewtopic.php?f=6&t=279421
User avatar
Brianmoooore
E30 Zone Team Member
E30 Zone Team Member
Posts: 49359
Joined: Mon Jan 10, 2005 11:00 pm

Post Sat Aug 30, 2014 6:09 pm

daimlerman wrote: Second photo,centre of shot,shows the drilled out remains clearly seen in place in the first photo.
Correct bolt is 10.9 grade, and not that easily drilled out. Sure it wasn't an 8.8 that got in there by mistake?
daimlerman
**BANNED**
Posts: 15968
Joined: Mon Feb 27, 2006 11:00 pm
Location: Grumpy Old Man

Post Sat Aug 30, 2014 6:32 pm

Brianmoooore wrote:
daimlerman wrote: Second photo,centre of shot,shows the drilled out remains clearly seen in place in the first photo.
Correct bolt is 10.9 grade, and not that easily drilled out. Sure it wasn't an 8.8 that got in there by mistake?
I thought that I had done well to drill the bolt remains out without mangling the thread!

The broken one was the same one that came out when the brake was stripped for re-building,replaced by a pair of new bolts after this episode.

So IF the wrong grade of bolt was fitted,it was before I purchased the car.
bmw9818
E30 Zone Addict
E30 Zone Addict
Posts: 2561
Joined: Tue Aug 11, 2009 11:00 pm
Location: Croydon

Post Sat Aug 30, 2014 10:17 pm

use loctite and just tighten it up proper, never really used a torque wrench for those,