Skipunda's Tech 1 resto
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E30BeemerLad
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I reckon Chris has a BOC account that's for sure 
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gareth
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How have i missed this thread before now?
Top work! I've saved old fords that were worse than that, satisfying but hard, dirty and grim work.
Top work! I've saved old fords that were worse than that, satisfying but hard, dirty and grim work.
Sole founder of Fe2O3-12V it's a lifestyle

LSD rebuilding / modification services provided, PM for details

LSD rebuilding / modification services provided, PM for details
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German-Whips
- E30 Zone Camper

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Looking to restore my iS in a few weeks, might end up blowing holes in the poor thing if the welding doesn't go to plan 
Keep the updates coming.
Need to tidy up my restore thread as well
Phase I - Bodywork Complete
http://www.e30zone.net/modules.php?name ... by+restore
Phase II - 2.8 stroker- Complete
Project II - 325 Motorsport Cabriolet Restoration.
http://www.e30zone.net/modules.php?name ... by+restore
Phase II - 2.8 stroker- Complete
Project II - 325 Motorsport Cabriolet Restoration.
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scott180gtb
- E30 Zone Camper

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That is some hero fabrication and welding effort. Good work
Cars
2007 VW Caravelle 2.5 TDI 250 bhp 550 NM
1989 325i Sport Gone
2003 E46 320d Touring
1998 E36 M3 EVO Track Toy
1996 E36 328i Sport welder-up project
2007 VW Caravelle 2.5 TDI 250 bhp 550 NM
1989 325i Sport Gone
2003 E46 320d Touring
1998 E36 M3 EVO Track Toy
1996 E36 328i Sport welder-up project
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e30topless
- E30 Zone Team Member

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Jeez I thought i had rust issues !
I take my hat off to you Chris that's a LOT of work to bring it back from the dead !!
Well done fella
I take my hat off to you Chris that's a LOT of work to bring it back from the dead !!
Well done fella
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tonybtonyb
- E30 Zone Addict

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Yes fella you've got the job @BMW(Germany)!Lol hats off to you mate a great job well done

They don't make bm's like this anymore!..They should.


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skipunda
- E30 Zone Team Member

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A little update
Rear panel, used to look quite tame but it was in a bad way.

So cut it out. Top part as seen in above picture survived.

Thought about a whole new panel as there are a couple of bits on this rear panel that need attention. As it was weekend though, had good steel and half a cylinder of gas left over from winter...so I started seeing what I could come up with.

I'm only cutting out a small amount, it's a working project so I'll make something that matches the other side and see how it goes...

Tend to use a couple of dremels and of course a wire brush - compressor always at the back of my mind.

Too much heat into the metal here but carried on anyway, so long as the prep could cover it.

It was then tacked on. You can see the imitation seam in this shot matching up with the rest of the panel.

A couple of weird gaps. Next update should sort this though

Not very awesome welding...pardon me. Learnt a new welding technique from a zone thread...after this update you'll probably see it.

A bit of work not a million miles away from the seatbelt. I've since gone over it properly but you get the idea at this stage - purpose, to allow for outer cill to be finished. Double thickness hence the weld is just off the edge.

So now I'll make a replacement sill out of a hadrian panel. Cut it out properly, wire brush, white spirit, leave for a bit and then primer.

More paint on the inside face.

We'll guide a decent size drill bit with these notches

Tacked on

Welded and taken a swing with the grinder

Sort of finished


Rear panel, used to look quite tame but it was in a bad way.

So cut it out. Top part as seen in above picture survived.

Thought about a whole new panel as there are a couple of bits on this rear panel that need attention. As it was weekend though, had good steel and half a cylinder of gas left over from winter...so I started seeing what I could come up with.

I'm only cutting out a small amount, it's a working project so I'll make something that matches the other side and see how it goes...

Tend to use a couple of dremels and of course a wire brush - compressor always at the back of my mind.

Too much heat into the metal here but carried on anyway, so long as the prep could cover it.

It was then tacked on. You can see the imitation seam in this shot matching up with the rest of the panel.

A couple of weird gaps. Next update should sort this though

Not very awesome welding...pardon me. Learnt a new welding technique from a zone thread...after this update you'll probably see it.

A bit of work not a million miles away from the seatbelt. I've since gone over it properly but you get the idea at this stage - purpose, to allow for outer cill to be finished. Double thickness hence the weld is just off the edge.

So now I'll make a replacement sill out of a hadrian panel. Cut it out properly, wire brush, white spirit, leave for a bit and then primer.

More paint on the inside face.

We'll guide a decent size drill bit with these notches

Tacked on

Welded and taken a swing with the grinder

Sort of finished

Last edited by skipunda on Tue Mar 22, 2011 5:00 pm, edited 1 time in total.
Chris
Woohoo updates 
Keep going Chris, you're inspiration to us all
Keep going Chris, you're inspiration to us all
webmaster@e30zone.net
I remember reading this post a long time ago, I couldn't find it since
Thanks for the update, I'll be subscribed now
Whats this technique for welding, any links? Might be worth a read, I've a rear inner arch to replace.
Thanks for the update, I'll be subscribed now
Whats this technique for welding, any links? Might be worth a read, I've a rear inner arch to replace.
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Kieran_n22
- E30 Zone Regular

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wow mate you have some dedication! hats off to ya

Utterly utterly OUTSTANDING effort and workmanship. This is going to be one Tech 1 to die for
I enjoyed reading this over a cuppa 
Russell A Macfarlane
Central Scotland
1987 Lachs Silver BMW E30 320i 4 Door Manual
Central Scotland
1987 Lachs Silver BMW E30 320i 4 Door Manual
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E30BeemerLad
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Nice effort as usual Chris
Ready for the pod?
Ready for the pod?
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tonybtonyb
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Chris she looks like she coming along nicely! 
They don't make bm's like this anymore!..They should.


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skipunda
- E30 Zone Team Member

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Many thanks for the nice comments, guys. I do use them as a kick to get outside and crack on with it things. This car is on occasion a thoroughly enjoyable way of spending an afternoon. Let's hope it goes back together OK though!
Pod? We should wait till it hits the spray booth first but fingers crossed for a couple of events this summer.
We'll see, hey but cheers!
Anyway, there is a more substantial update on my PC but I'll wait for the finished article, sanded down which is a few weeks away. Here's that lower rear from earlier though.


Pod? We should wait till it hits the spray booth first but fingers crossed for a couple of events this summer.
Anyway, there is a more substantial update on my PC but I'll wait for the finished article, sanded down which is a few weeks away. Here's that lower rear from earlier though.


Last edited by skipunda on Mon Apr 04, 2011 5:01 pm, edited 1 time in total.
Chris
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skipunda
- E30 Zone Team Member

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Cheers Jhonno and Mike. 
It will always only be a welded up old car and if it lasts a few years then great and if not I'll buy a rolling shell and start again...it's no biggie and I've had fun owning E30's during this time anyway. Box sections and the like have been treated though so no drama I reckon. The other sill was left in primer for far too long so put that down as a lesson learnt.
It will always only be a welded up old car and if it lasts a few years then great and if not I'll buy a rolling shell and start again...it's no biggie and I've had fun owning E30's during this time anyway. Box sections and the like have been treated though so no drama I reckon. The other sill was left in primer for far too long so put that down as a lesson learnt.
Chris
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skipunda
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Update coming soon! Just prodding myself as much as anything 
Obviously removing a significant chunk around the turret, not shown in this pic. You can see some other rust removal in the background - and no back then I didn't have the spanner/cut down ring spanner for the brake slave.

Bust rest assured it was sorted as were the surrounding areas, no probs. Not a case of spraying over X & Y and hoping it would go away.

Obviously removing a significant chunk around the turret, not shown in this pic. You can see some other rust removal in the background - and no back then I didn't have the spanner/cut down ring spanner for the brake slave.

Bust rest assured it was sorted as were the surrounding areas, no probs. Not a case of spraying over X & Y and hoping it would go away.

Chris
Updates, woohoo 
Keep going Chris

Keep going Chris
webmaster@e30zone.net
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skipunda
- E30 Zone Team Member

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4 degrees warmer in the boot
Adi, I don't know whether Iain or Phil has told you but there was a reason for me not sending the DVD out, which is linked to me not being around here. Do you still want it, double disc etc. 'bum chums 4' I think it was. On your way if so.
(Senna Docu 2 disc)
Adi, I don't know whether Iain or Phil has told you but there was a reason for me not sending the DVD out, which is linked to me not being around here. Do you still want it, double disc etc. 'bum chums 4' I think it was. On your way if so.
(Senna Docu 2 disc)
Chris
no, they didn't say anything mate.
yes please, so long as Capt. Solihull hasn't soiled it
yes please, so long as Capt. Solihull hasn't soiled it

E30 Parts Galore!! 07901 888019
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