Just been looking at the fuel level sender we took out at the weekend and it doesn't look to have any kind of in-tank pump, it's also in a pretty grotty condition and the fuel gauge never did work correctly.
We've got an M52 under the bonnet, so we'd be relying on just the external pump to feed it, whilst it seems to run OK, the single pump does whine and the car is yet to be driven in anger.
Does anyone have any thoughts... Upgrade the external pump, convert to an in-tank pump to complement the external pump or leave it as is???
Cheers
Fuel Level Sender / Pickup
Moderator: martauto
It's an earlyish 320i, mid '87 coupé... Looking in the tank there is something that resembles a bowl. I will try and get a picture of what I have tonight.
The pick-up and return is pretty clagged up with rust and flakey white stuff, but it will probably clean up OK, so may not be worth changing.
The pick-up and return is pretty clagged up with rust and flakey white stuff, but it will probably clean up OK, so may not be worth changing.
Ah, just had a look on eBay, most tanks on there seem to have two holes on top, I guess one is for the level-sender (left side) and the other is for the pick-up/pump (right-side). Does the return on the two hole tanks go back to the pick-up as well?
Our tank only has a single hole on the right hand side, the pick-up is integrated with the level-sender.
ECP lists the same in-tank pumps/senders regardless of whether you put in a pre-87 or post-87 model, which is complete horse-sh*t.
Our tank only has a single hole on the right hand side, the pick-up is integrated with the level-sender.
ECP lists the same in-tank pumps/senders regardless of whether you put in a pre-87 or post-87 model, which is complete horse-sh*t.
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Grrrmachine
- E30 Zone Wiki / Team Member

- Posts: 8043
- Joined: Sat Feb 09, 2008 11:00 pm
- Location: Warsaw, Poland
You might want to read the Wiki about the differences in tanks, pumps and senders:
http://www.e30zone.net/e30zonewiki/inde ... #Fuel_Tank
http://www.e30zone.net/e30zonewiki/inde ... #Fuel_Tank
'89 325i Touring | Touring Resto Thread | In-Dash Screen install
Thanks, that clears up what the extra hole is for, the article doesn't describe the tanks that aren't fitted with an in-tank pump.
If the internals of our tank are no different from the 55l tank that's fitted with a pump and a return on the pump housing then it looks like we can upgrade.
If the internals of our tank are no different from the 55l tank that's fitted with a pump and a return on the pump housing then it looks like we can upgrade.
- Brianmoooore
- E30 Zone Team Member

- Posts: 49358
- Joined: Mon Jan 10, 2005 11:00 pm
Two hole tanks are 62 litre, single hole tanks are 55 litre. The 55 litre tank uses a simple external pipe at the bottom to equalise the level in each side of the tank, whereas a much more sophisticated internal syphon, primed by the returning excess fuel from the engine, is used in the 62 litre tank.
As long as your tank has a shallow cup welded to the bottom of the tank, directly below the single hole, you can fit it with an internal high pressure fuel pump and combined level sensor. The pump assembly will need to be the version that has two pipe stubs on it - one fuel out, and the other for returning fuel back to the tank.
A 62 litre tank can be physically fitted, but will need changes to the wiring and plumbing, plus a different fuel gauge for the instrument cluster.
As long as your tank has a shallow cup welded to the bottom of the tank, directly below the single hole, you can fit it with an internal high pressure fuel pump and combined level sensor. The pump assembly will need to be the version that has two pipe stubs on it - one fuel out, and the other for returning fuel back to the tank.
A 62 litre tank can be physically fitted, but will need changes to the wiring and plumbing, plus a different fuel gauge for the instrument cluster.

