Worth skimming flywheel

Need technical Q/A then you're in the right place

Moderator: martauto

Adammcf
E30 Zone Squatter
E30 Zone Squatter
Posts: 1578
Joined: Sun Jan 23, 2005 11:00 pm

Mon Oct 17, 2005 6:52 pm

Just wondering that as Im changing bottom ends on my car I'll be putting on a new clutch release bearing etc and is it worth worth skimming the flywheel while its off? Nothing drastic, just a couple of kg at most.
M5pilot
E30 Zone Addict
E30 Zone Addict
Posts: 4968
Joined: Sun Jan 30, 2005 11:00 pm
Location: Luton
Contact:

Mon Oct 17, 2005 6:55 pm

Yes!!

Makes a big big difference. Dont skim it too much though.
Adammcf
E30 Zone Squatter
E30 Zone Squatter
Posts: 1578
Joined: Sun Jan 23, 2005 11:00 pm

Mon Oct 17, 2005 6:57 pm

Hey are you following me? LOL

Cool. Hopefully it wont cost too much. I want to get this engine spot on so it wont have to come out again for years!
M5pilot
E30 Zone Addict
E30 Zone Addict
Posts: 4968
Joined: Sun Jan 30, 2005 11:00 pm
Location: Luton
Contact:

Mon Oct 17, 2005 7:19 pm

I will find out how much it costs.

And yes Im following you!

Are you fitting a Schrick cam? If not why not?
craigieeb
E30 Zone Addict
E30 Zone Addict
Posts: 4988
Joined: Mon Jan 10, 2005 11:00 pm
Location: In my man cave modifying... something

Mon Oct 17, 2005 7:36 pm

how much is best to take off??
M50 Turbo!!! :o I shall say no more :D
fuzzy
He who sleeps with "Gingers"
Posts: 14351
Joined: Sat Jun 04, 2005 11:00 pm
Location: melbourne Australia

Mon Oct 17, 2005 7:42 pm

whats the benefits of skimming the flywheel then?
koos
E30 Zone Regular
E30 Zone Regular
Posts: 584
Joined: Wed Jun 29, 2005 11:00 pm
Location: Crawley, West Sussex

Mon Oct 17, 2005 8:38 pm

Revs up quicker. Makes a diif.
Dan318-is
Married to the E30 Zone
Married to the E30 Zone
Posts: 8006
Joined: Wed Jul 06, 2005 11:00 pm
Location: Surrey/London

Mon Oct 17, 2005 8:44 pm

theres less inertia so acceleration is improved, but there will be more vibration in the car

sal n e idea how much it will cost as i jus got one of andrew i would like to skim
M5pilot
E30 Zone Addict
E30 Zone Addict
Posts: 4968
Joined: Sun Jan 30, 2005 11:00 pm
Location: Luton
Contact:

Mon Oct 17, 2005 10:06 pm

I think around 60-70 Pounds would do the machining work.

The difference is vastly improved throttle response and the engine revs alot better. There is hardly any extra vibration.

One of the best mods you can do to be honest.
Dan318-is
Married to the E30 Zone
Married to the E30 Zone
Posts: 8006
Joined: Wed Jul 06, 2005 11:00 pm
Location: Surrey/London

Mon Oct 17, 2005 10:17 pm

sick :)

andrew sold me one for 20 quid lol

how much should i take of an IS one u rekon sal?

an how much for fitting?

du rekon it will deffo accelerate better?
Jhonno
Homo Hair
Posts: 20362
Joined: Mon Jan 10, 2005 11:00 pm
Location: FLAT, FLAT, FLAT!!
Contact:

Mon Oct 17, 2005 10:37 pm

place in Colchester will lighten and balance a flywheel for Ԛ£40
Got cable ties? Get diffin..

Arch roller for hire.

www.zeroexhausts.co.uk

Image
Dan318-is
Married to the E30 Zone
Married to the E30 Zone
Posts: 8006
Joined: Wed Jul 06, 2005 11:00 pm
Location: Surrey/London

Mon Oct 17, 2005 10:38 pm

chrikey

whats fitting dude

while your here can i be cheeky and ask

how mnay miles did that engine u sell me av on it?
crazynor
E30 Zone Newbie
E30 Zone Newbie
Posts: 58
Joined: Tue Feb 08, 2005 11:00 pm
Location: Norway
Contact:

Tue Oct 18, 2005 7:28 pm

i just changed my flywheel this weekend....it was flywheel from a 2.0 and its lightened to 6.1kg.just paid 33pounds for it...(converted from norwegian money).

its a big difference,so much cooler when the kick comes at 4000rpm ;) oooh!
so with a chip,sebring exhaust,bbtb,lightened flywheel and nos the 325 is a very funny car!!mmm!!

just need a head to port and polish and shit....hopefully before summer is here :cool:

lighten your flywheel....NOW! :evil:
Kenny
Dan318-is
Married to the E30 Zone
Married to the E30 Zone
Posts: 8006
Joined: Wed Jul 06, 2005 11:00 pm
Location: Surrey/London

Tue Oct 18, 2005 7:31 pm

i would if someone can confirm that m42 dual mass can be lightened/skimmed?

n e one got n e ideas?
E30Adam
Married to the E30 Zone
Married to the E30 Zone
Posts: 8483
Joined: Sun Dec 19, 2004 11:00 pm
Location: Bournemouth
Contact:

Tue Oct 18, 2005 7:33 pm

The revs also drop quicker and you lose torque and momentup when going up hills if you skim the flywheel.
Image

2.8 Litre M20 powered - Essen Sie meinen Staub biatch
crazynor
E30 Zone Newbie
E30 Zone Newbie
Posts: 58
Joined: Tue Feb 08, 2005 11:00 pm
Location: Norway
Contact:

Tue Oct 18, 2005 7:33 pm

i just changed my flywheel this weekend....it was flywheel from a 2.0 and its lightened to 6.1kg.just paid 33pounds for it...(converted from norwegian money).

its a big difference,so much cooler when the kick comes at 4000rpm ;) oooh!
so with a chip,sebring exhaust,bbtb,lightened flywheel and nos the 325 is a very funny car!!mmm!!

just need a head to port and polish and shit....hopefully before summer is here :cool:

lighten your flywheel....NOW! :evil:
Kenny
Dan318-is
Married to the E30 Zone
Married to the E30 Zone
Posts: 8006
Joined: Wed Jul 06, 2005 11:00 pm
Location: Surrey/London

Tue Oct 18, 2005 7:38 pm

is that on an m42 as well adam?

flywheels way so much on these four pot dogs
Jhonno
Homo Hair
Posts: 20362
Joined: Mon Jan 10, 2005 11:00 pm
Location: FLAT, FLAT, FLAT!!
Contact:

Tue Oct 18, 2005 7:47 pm

E30Adam wrote:The revs also drop quicker and you lose torque and momentup when going up hills if you skim the flywheel.
you dont lose torque with a lightened flywheel but less energy is stored in it, so if you have a smaller engine then you might have to use a bit more gas uphill

lightened flywheel is the way forward imo
Got cable ties? Get diffin..

Arch roller for hire.

www.zeroexhausts.co.uk

Image
Dan318-is
Married to the E30 Zone
Married to the E30 Zone
Posts: 8006
Joined: Wed Jul 06, 2005 11:00 pm
Location: Surrey/London

Tue Oct 18, 2005 7:48 pm

good job there aint many hills ere

so does anyone know if a m42 dual mass can be lightened?
Jhonno
Homo Hair
Posts: 20362
Joined: Mon Jan 10, 2005 11:00 pm
Location: FLAT, FLAT, FLAT!!
Contact:

Tue Oct 18, 2005 7:48 pm

318-is wrote:chrikey

whats fitting dude

while your here can i be cheeky and ask

how mnay miles did that engine u sell me av on it?
130k
Got cable ties? Get diffin..

Arch roller for hire.

www.zeroexhausts.co.uk

Image
Dan318-is
Married to the E30 Zone
Married to the E30 Zone
Posts: 8006
Joined: Wed Jul 06, 2005 11:00 pm
Location: Surrey/London

Tue Oct 18, 2005 7:50 pm

thanks
Adammcf
E30 Zone Squatter
E30 Zone Squatter
Posts: 1578
Joined: Sun Jan 23, 2005 11:00 pm

Tue Oct 18, 2005 10:46 pm

Cool, I'll have to enquire and see if anywhere near me can do it.
astondg
E30 Zone Regular
E30 Zone Regular
Posts: 853
Joined: Tue Jan 11, 2005 11:00 pm
Location: Brisbane, Australia

Wed Oct 19, 2005 7:08 am

I read a thread somewhere (maybe even here?) where someone was saying that a flywheel that isn't lightened correctly could be weaker and shatter or something. Is this correct? How hard is it to lighten a flywheel, should I be able to trust the people I get to do it or would it be better to just to buy a new flywheel that has been constructed lighter (not lightened after it was made)? If it isn't too difficult to do it properly than I guess a good machine shop should be able to do it and I shouldn't have to worry about a piece of flywheel in my leg?

Aston
BMW E30 323i with some stuff

1:05.17 @ Queensland Raceway Sprint track
1:10.09 @ Queensland Raceway Clubman track
1:21.67 @ Morgan Park Raceway
Jhonno
Homo Hair
Posts: 20362
Joined: Mon Jan 10, 2005 11:00 pm
Location: FLAT, FLAT, FLAT!!
Contact:

Wed Oct 19, 2005 9:37 am

thats right, if not done right they can shatter with potentially devastating consequences

altho that tends to be from when they are over lightened and strength is compromised
Got cable ties? Get diffin..

Arch roller for hire.

www.zeroexhausts.co.uk

Image
racecar
E30 Zone Newbie
E30 Zone Newbie
Posts: 121
Joined: Sun Mar 13, 2005 11:00 pm

Wed Oct 19, 2005 9:58 am

had mine done last month - cost Ԛ£45 from an engineering shop in surrey/sth london - guy does a lot of machining etc on modified bmws - had it as light as the guy would take it - i'd only use guy who has done it before and preferably with a 45 degree section from outside of flywheel to recess which is cut out for strength.

if you are going to lighten the flywheel make sure you get all bottom end balanced - with clutch etc. i have spent a lot of time prepping the bottom end on my 2.7 - which means i have got a strong platform for any future planned mods winkeye

light flywheel = much better engine response - v noticeable when double de-clutching down through the box BUT although car does not have correct chip yet and now cam is 284 - idle quality is poor - but that is probably as much to do with cam/chip/not bothering to adjust idle speed.

worthhile mod - but balance bottom end as well to really make it worthwhile
Jhonno
Homo Hair
Posts: 20362
Joined: Mon Jan 10, 2005 11:00 pm
Location: FLAT, FLAT, FLAT!!
Contact:

Wed Oct 19, 2005 10:02 am

idle is not affected by a lightened flywheel.. might get a bit more chattering through the g/box tho (not sure why tho!!)
Got cable ties? Get diffin..

Arch roller for hire.

www.zeroexhausts.co.uk

Image
Dan318-is
Married to the E30 Zone
Married to the E30 Zone
Posts: 8006
Joined: Wed Jul 06, 2005 11:00 pm
Location: Surrey/London

Wed Oct 19, 2005 10:38 am

racecar where abouts in surrey was this shop? i live there

an how much does a bottom end balance cost?
racecar
E30 Zone Newbie
E30 Zone Newbie
Posts: 121
Joined: Sun Mar 13, 2005 11:00 pm

Wed Oct 19, 2005 12:24 pm

318is - my mate david cottrell sorted this side of things:

Balancing was done by Dermot in Walton, 01932 245 413, don't remember the price but I think it was less than Ԛ£100 for crank, rods, pistons, flywheel, clutch - might be an idea to mention referral from david cottrell if you call

i note you are in woking - david is based in walton down the road and is going to start work on another 2.7 for me using all the spare bits i accumulated from last build - he's an ex toolmaker and v.thorough - if you need any help on builds i'd highly recommend him - pm if you want his details
Dan318-is
Married to the E30 Zone
Married to the E30 Zone
Posts: 8006
Joined: Wed Jul 06, 2005 11:00 pm
Location: Surrey/London

Wed Oct 19, 2005 12:31 pm

PM sent dude
User avatar
tomstickland
E30 Zone Regular
E30 Zone Regular
Posts: 916
Joined: Fri Apr 29, 2005 11:00 pm

Thu Oct 20, 2005 6:21 pm

I ran a lightened flywheel in my Astra GTE. Well worth doing.

[quote]The revs also drop quicker and you lose torque and momentup when going up hills if you skim the flywheel.[/quote[
You don't lose torque; the engine doesn't know what intertia flywheel is fitted.
You do have less angular momentum stored up in the crank/flywheel.
Saying that this makes hill climbing worse also means that it makes acceleration from standstill better.
In any gear, the extra flywheel inertia could be replaced by extra mass sat in the car.
When you put a sack of potatoes in the back of the car you don't really notice the extra momentum helping you up a hill, but you quickly notice the extra mass slowing acceleration from standstill.

The main advantages are:
-revs rise quicker when doing gear changes
-improved acceleration in 1st gear (effect tapers off very quickly up the gears)
Adammcf
E30 Zone Squatter
E30 Zone Squatter
Posts: 1578
Joined: Sun Jan 23, 2005 11:00 pm

Wed Jan 25, 2006 9:36 pm

Right going to get this done maybe this weekend. How much should I get taken off a standard 325 flywheel? I dont want to go too drastic. Just a little.
User avatar
gazza
E30 Zone Camper
E30 Zone Camper
Posts: 1266
Joined: Tue Feb 08, 2005 11:00 pm
Location: north london/herts

Wed Jan 25, 2006 10:04 pm

i would always go to someone who has some experience with the same type of engine. as was said earlier if you take too much metal off it, it can severely weaken it ...if it cracks it will come flying out of the bellhousing smashing anything in its way and trashing the gearbox and crankshaft there is some confusion with what was said earlier in the thread where it was referred to as skimming this is where the clutch plate has worn and scored the surface ,this can be skimmed to restore a good surface as for the other type lightening and balancing is normally best done when building a complete engine where the whole lot is asembled flywheel/crankshaft/rods and even the pistons are weighed and balanced on get much of a benifit. a lightened flywheel on its own wont make much difference and can also affect the idle of the engine
jamie325isport
E30 Zone Regular
E30 Zone Regular
Posts: 689
Joined: Sun Jan 16, 2005 11:00 pm
Location: W.Sussex

Wed Jan 25, 2006 10:57 pm

crazynor wrote:i just changed my flywheel this weekend....it was flywheel from a 2.0 and its lightened to 6.1kg

does anyone know the weight of a standard fly wheel (91 325)?

Has anyone who had there flywheel lightened proffessionally weighed it when they got it back? Or if they know the before and after width?

Anyone had one shatter on them? If so do you know how much weight was taken off?

Any idea what its made of?

This sounds like a good mod, i can get the use of a grinder (surface or ring) can someone post up a photo of a fly wheel? both sides of it would be good.

I know its a fairly demandig list but all input welcome.
Image

Wanted:- One Genuine 7J Alpina. PM me
Adammcf
E30 Zone Squatter
E30 Zone Squatter
Posts: 1578
Joined: Sun Jan 23, 2005 11:00 pm

Thu Jan 26, 2006 9:53 am

I'll clean mine and put up some pics tonight if thats any good. I'll get the scales out as well and weigh it as that will give me a better idea how much to take off.
TouringMatt
E30 Zone Camper
E30 Zone Camper
Posts: 1188
Joined: Mon Jan 10, 2005 11:00 pm
Location: Not where i should be

Thu Jan 26, 2006 3:11 pm

Had an ultralight flywheel on my Mini, looked like this...

Image

Really had to make sure it was all done and set up well - think where you sit in a Mini in relation to the flywheel.... if it shattered at best you'd sing soprano for the rest of your days! 8O

Matt
Post Reply