new monster v8 no 4.0 here !!! Start up vid on page 28 :)

Discuss general engine, turbo and supercharger conversions in this section

Moderator: martauto

ross2009
E30 Zone Addict
E30 Zone Addict
Posts: 2762
Joined: Mon Nov 19, 2007 11:00 pm
Location: In my beemer MAN !!!! st neots CAMBS

Tue Jan 20, 2015 8:30 pm

kev where you been ?

yes mate im always about :)
Turbo M20
Image
v8 project 6.0 twin turbo
http://s924.photobucket.com/user/Rossco ... ject%20e30
ross2009
E30 Zone Addict
E30 Zone Addict
Posts: 2762
Joined: Mon Nov 19, 2007 11:00 pm
Location: In my beemer MAN !!!! st neots CAMBS

Thu Jan 22, 2015 6:28 pm

Done another couple of little bits today
I've finished off the boot apart from the fuel side and got to get a new battery cover

Image
Image
Image
Image

Fitted the fpr to the rail too

Image
Image
Image
Image
Image
Turbo M20
Image
v8 project 6.0 twin turbo
http://s924.photobucket.com/user/Rossco ... ject%20e30
ross2009
E30 Zone Addict
E30 Zone Addict
Posts: 2762
Joined: Mon Nov 19, 2007 11:00 pm
Location: In my beemer MAN !!!! st neots CAMBS

Sun Jan 25, 2015 8:40 pm

Done abit more today fitted the manifold properly
Fitted the dizzy plug with a new clamp

The dizzy plug still needs to be there as the dizzy also drives the oil pump from the cam

Image
Image

Also finished the heater pipes for the matrix

Image
Image
Image
Image

Had a mock up of the intercooler too it just about fits lol

Image
Image

Fuel system and boot install next up :)
Turbo M20
Image
v8 project 6.0 twin turbo
http://s924.photobucket.com/user/Rossco ... ject%20e30
ross2009
E30 Zone Addict
E30 Zone Addict
Posts: 2762
Joined: Mon Nov 19, 2007 11:00 pm
Location: In my beemer MAN !!!! st neots CAMBS

Thu Jan 29, 2015 5:25 pm

Put the lift pump for the swirl pot together in a standard cradle ( thanks mick for that )

This pump will fill a 2ltr swirl pot in about 40secs , I'm going to be running twin bosch 044 pumps which will empty that swirl pot in 1.6 mins so it's plenty and will never run dry

Image
Image
Image
Image

Just waiting for the swirl pot to turn up now
Turbo M20
Image
v8 project 6.0 twin turbo
http://s924.photobucket.com/user/Rossco ... ject%20e30
User avatar
S38B38
E30 Zone Regular
E30 Zone Regular
Posts: 458
Joined: Sun Dec 24, 2006 11:00 pm
Location: Iceland

Sun Feb 01, 2015 12:39 pm

Mindblowing 8)
Sveinbjörn Hrafnsson

E30 CABRIO M70B50 V12 5lug

ALPINA B10 BITURBO 346@507

550 V12 JML Motorsport

http://alpina.123.is/pictures/
ross2009
E30 Zone Addict
E30 Zone Addict
Posts: 2762
Joined: Mon Nov 19, 2007 11:00 pm
Location: In my beemer MAN !!!! st neots CAMBS

Sat Feb 07, 2015 6:56 pm

Done abit of everything this week as work wasn't busy swirl pot has turned up and is now plumbed in

Image
Image

Just offering it up in the boot as I have to get filters on the end of these too

Image
Image
Image
Image
Image

Had to machine my front brake bells out a little to fit over the 5 stud hub but not a problem, plus elongated the bolt holes a little as these bells were 5x114

Image

So now back on to the rears as when I mocked these up before the brake shoes were showing from behind the disc

Image

so I thought of a solution to this by machining the rear of the hub to bring the disc in further , but that was a no no as it would have only left 6 mm of meat to hold the rear together

So had another think I needed to bring the shoes and hand brake assembley forward, so why not make a spacer ?

So I did I needed about 8mm so I got some 8mm ali plate and started making some

This was the idea

Image

So started chomping

Image

Which turned out like this

Image

And fitted like this

Image
Image
Image

And with some longer bolts looked like this

Image

So put it all together with the new hub

Image
Image

Hey presto

Image
Image

Just got to do the other side now , make caliper brackets and then on to the fronts
Turbo M20
Image
v8 project 6.0 twin turbo
http://s924.photobucket.com/user/Rossco ... ject%20e30
manse73
E30 Zone Camper
E30 Zone Camper
Posts: 1110
Joined: Sat Mar 20, 2010 11:00 pm
Location: in a town near you

Mon Feb 09, 2015 7:30 pm

Ace work as usual Ross keep it going the warmer weather will soon be on us
bruv chariots rule
ross2009
E30 Zone Addict
E30 Zone Addict
Posts: 2762
Joined: Mon Nov 19, 2007 11:00 pm
Location: In my beemer MAN !!!! st neots CAMBS

Mon Feb 09, 2015 7:38 pm

manse73 wrote:Ace work as usual Ross keep it going the warmer weather will soon be on us
cheers kev ;)
Turbo M20
Image
v8 project 6.0 twin turbo
http://s924.photobucket.com/user/Rossco ... ject%20e30
ross2009
E30 Zone Addict
E30 Zone Addict
Posts: 2762
Joined: Mon Nov 19, 2007 11:00 pm
Location: In my beemer MAN !!!! st neots CAMBS

Fri Feb 13, 2015 3:52 pm

Got the rear caliper mounted now so rear end is near on done now apart from the wheels to get redone

Image
Image
Image
Turbo M20
Image
v8 project 6.0 twin turbo
http://s924.photobucket.com/user/Rossco ... ject%20e30
ross2009
E30 Zone Addict
E30 Zone Addict
Posts: 2762
Joined: Mon Nov 19, 2007 11:00 pm
Location: In my beemer MAN !!!! st neots CAMBS

Tue Feb 17, 2015 7:43 pm

Well got the front wheel roughly where it needs to be, as the wheels were bigger I couldn't lower the car on the coilovers which left a rather hefty gap in the arch, so new springs had to be bought I went for 7" long 600lbs , bearing in mind the engine is roughly 500lbs 8O
So that's 2" shorter than the standard gaz spring so it's gone from this

Image

To this

Image

Pretty much perfect by the time the full weight of the car is on the wheels

Image
Image
Image

All my fuel line has now turned up so I can get that plumbed in and then start work on the front caliper brakets

It's getting there :D
Turbo M20
Image
v8 project 6.0 twin turbo
http://s924.photobucket.com/user/Rossco ... ject%20e30
appletree
E30 Zone Addict
E30 Zone Addict
Posts: 3482
Joined: Fri Jan 20, 2006 11:00 pm
Location: Retford

Tue Feb 17, 2015 9:59 pm

Good work on the spacer, very easy to make something like that look rough and ready bit yours looks good! Well done!
Image

You should never underestimate the predictability of stupidity

M42 Supercharged 285bhp + M3 6speed box
ross2009
E30 Zone Addict
E30 Zone Addict
Posts: 2762
Joined: Mon Nov 19, 2007 11:00 pm
Location: In my beemer MAN !!!! st neots CAMBS

Wed Feb 18, 2015 2:33 pm

appletree wrote:Good work on the spacer, very easy to make something like that look rough and ready bit yours looks good! Well done!
Thanks dude, I'm an engineer by trade so things like that sort of come naturally lol

It's getting there slowly :)
Turbo M20
Image
v8 project 6.0 twin turbo
http://s924.photobucket.com/user/Rossco ... ject%20e30
ross2009
E30 Zone Addict
E30 Zone Addict
Posts: 2762
Joined: Mon Nov 19, 2007 11:00 pm
Location: In my beemer MAN !!!! st neots CAMBS

Sat Feb 21, 2015 7:44 pm

Just a few little updates
Caliper brackets are finished and calipers are now mounted

Image
Image
Image

Fuel system in the boot is nearly finished , just need a return line back to the tank and bolt it down to the floor

Image
Image
Image
Image
Image

New fuel lines are in and running from the front to the rear
Just need a few more bits for the engine now
Turbo M20
Image
v8 project 6.0 twin turbo
http://s924.photobucket.com/user/Rossco ... ject%20e30
ross2009
E30 Zone Addict
E30 Zone Addict
Posts: 2762
Joined: Mon Nov 19, 2007 11:00 pm
Location: In my beemer MAN !!!! st neots CAMBS

Sun Feb 22, 2015 4:24 pm

Mocked up the front calipers this morning but started to rain so had to give in

Image
Image
Image
Image
Turbo M20
Image
v8 project 6.0 twin turbo
http://s924.photobucket.com/user/Rossco ... ject%20e30
JF008
E30 Zone Regular
E30 Zone Regular
Posts: 632
Joined: Tue Jan 17, 2012 11:00 pm
Location: Fort McMurray

Sun Feb 22, 2015 7:10 pm

Always a good read 8)
ross2009
E30 Zone Addict
E30 Zone Addict
Posts: 2762
Joined: Mon Nov 19, 2007 11:00 pm
Location: In my beemer MAN !!!! st neots CAMBS

Sun Feb 22, 2015 7:15 pm

JF008 wrote:Always a good read 8)
thanks dude getting there slowly
Turbo M20
Image
v8 project 6.0 twin turbo
http://s924.photobucket.com/user/Rossco ... ject%20e30
glenn
Engine Transplant Services
Engine Transplant Services
Posts: 2198
Joined: Sat Jan 29, 2005 11:00 pm
Location: blackwood, south wales

Sun Feb 22, 2015 7:43 pm

should that disc be on the offside ross ?
ross2009
E30 Zone Addict
E30 Zone Addict
Posts: 2762
Joined: Mon Nov 19, 2007 11:00 pm
Location: In my beemer MAN !!!! st neots CAMBS

Sun Feb 22, 2015 7:51 pm

glenn wrote:should that disc be on the offside ross ?
no mate as it dosnt matter about the lines in the disc its the vanes inside that are directional
Turbo M20
Image
v8 project 6.0 twin turbo
http://s924.photobucket.com/user/Rossco ... ject%20e30
glenn
Engine Transplant Services
Engine Transplant Services
Posts: 2198
Joined: Sat Jan 29, 2005 11:00 pm
Location: blackwood, south wales

Sun Feb 22, 2015 7:55 pm

ah yeh, i can see them now, perhaps i should take a better look before posting :o:
ross2009
E30 Zone Addict
E30 Zone Addict
Posts: 2762
Joined: Mon Nov 19, 2007 11:00 pm
Location: In my beemer MAN !!!! st neots CAMBS

Sun Feb 22, 2015 7:56 pm

glenn wrote:ah yeh, i can see them now, perhaps i should take a better look before posting :o:
lol thas alright dont worry about it :)
Turbo M20
Image
v8 project 6.0 twin turbo
http://s924.photobucket.com/user/Rossco ... ject%20e30
ross2009
E30 Zone Addict
E30 Zone Addict
Posts: 2762
Joined: Mon Nov 19, 2007 11:00 pm
Location: In my beemer MAN !!!! st neots CAMBS

Sun Mar 01, 2015 7:51 am

Well I finially got round to fitting the front arb if you can remember I've re mounted it to the front of the subframe and used a e36 m3 arb but as I moved the rack forward on the subframe due to the linkage hitting the starter motor , it now with weight on the front the arb now hits the rack so I've altered another crossmember but now keeping the standard rack mounts, as I now have a even smaller starter motor and more room for the linkage

Image
Image
Image
Image
Image
Image
Image
Image
Image

I've just got to clean the lower arms up now and repaint them and fit new drop links

Image
Image
ross2009
E30 Zone Addict
E30 Zone Addict
Posts: 2762
Joined: Mon Nov 19, 2007 11:00 pm
Location: In my beemer MAN !!!! st neots CAMBS

Sun Mar 01, 2015 7:41 pm

Finished one caliper bracket today and got the lower arms done, can't do the other side yet as I've had to send my other strut back to gaz as its seemed to have lost its oil

Image
Image
Image
Image

Look at the shine on that 8)

Image
Last edited by ross2009 on Sun Mar 01, 2015 8:02 pm, edited 1 time in total.
Turbo M20
Image
v8 project 6.0 twin turbo
http://s924.photobucket.com/user/Rossco ... ject%20e30
ross2009
E30 Zone Addict
E30 Zone Addict
Posts: 2762
Joined: Mon Nov 19, 2007 11:00 pm
Location: In my beemer MAN !!!! st neots CAMBS

Mon Mar 02, 2015 9:45 pm

Rear brakes are completely finished :)

Image
Image
Image
Turbo M20
Image
v8 project 6.0 twin turbo
http://s924.photobucket.com/user/Rossco ... ject%20e30
ross2009
E30 Zone Addict
E30 Zone Addict
Posts: 2762
Joined: Mon Nov 19, 2007 11:00 pm
Location: In my beemer MAN !!!! st neots CAMBS

Fri Mar 06, 2015 8:25 pm

Front brake lines are made up and arb is back on and now fits with out hitting anything , we're getting there

Image
Image
Image
Image
Image
Image
Image
Image

Not long now
Turbo M20
Image
v8 project 6.0 twin turbo
http://s924.photobucket.com/user/Rossco ... ject%20e30
ross2009
E30 Zone Addict
E30 Zone Addict
Posts: 2762
Joined: Mon Nov 19, 2007 11:00 pm
Location: In my beemer MAN !!!! st neots CAMBS

Mon Mar 09, 2015 7:00 pm

Front brakes are finally finished and on , just got to sort the wheels out now finish the fuel system and get a few more bits for the engine, then we're rocking and rolling

Image
Image
Image
Image
Image
Turbo M20
Image
v8 project 6.0 twin turbo
http://s924.photobucket.com/user/Rossco ... ject%20e30
DanThe
E30 Zone Team Member
E30 Zone Team Member
Posts: 28641
Joined: Sat Sep 10, 2005 11:00 pm
Location: Staffs
Contact:

Mon Mar 09, 2015 8:02 pm

Not much room for rubber in there! :eek:
Demlotcrew
E30 Zone Team Member
E30 Zone Team Member
Posts: 13329
Joined: Mon Dec 20, 2004 11:00 pm
Location: East Anglia

Mon Mar 09, 2015 8:07 pm

Stanced though :cool:
ross2009
E30 Zone Addict
E30 Zone Addict
Posts: 2762
Joined: Mon Nov 19, 2007 11:00 pm
Location: In my beemer MAN !!!! st neots CAMBS

Mon Mar 09, 2015 8:10 pm

DanThe wrote:Not much room for rubber in there! :eek:
No dan there isn't im going to have to space the wheel out more to give me more room
I think that's the only way I'm going to get decent rubber on it with out it catching
Turbo M20
Image
v8 project 6.0 twin turbo
http://s924.photobucket.com/user/Rossco ... ject%20e30
ross2009
E30 Zone Addict
E30 Zone Addict
Posts: 2762
Joined: Mon Nov 19, 2007 11:00 pm
Location: In my beemer MAN !!!! st neots CAMBS

Sun Mar 15, 2015 9:34 pm

Engine is nearly all back together , and some test fitting of the wheels again , which are going off for polishing tomorrow :)

Image
Image
Image
Image
Image
Image
Turbo M20
Image
v8 project 6.0 twin turbo
http://s924.photobucket.com/user/Rossco ... ject%20e30
ross2009
E30 Zone Addict
E30 Zone Addict
Posts: 2762
Joined: Mon Nov 19, 2007 11:00 pm
Location: In my beemer MAN !!!! st neots CAMBS

Sun Mar 15, 2015 9:48 pm

Image
Image
Image
Image
Image
Image
Image
Image
Turbo M20
Image
v8 project 6.0 twin turbo
http://s924.photobucket.com/user/Rossco ... ject%20e30
ross_jsy
Married to the E30 Zone
Married to the E30 Zone
Posts: 7307
Joined: Sun Jul 12, 2009 11:00 pm
Location: Jersey, C.I.

Sun Mar 15, 2015 9:49 pm

Looks incredible Ross.

Just a quick one, make sure you get a rubber fitting on that brake line connected to the suspension strut
ross2009
E30 Zone Addict
E30 Zone Addict
Posts: 2762
Joined: Mon Nov 19, 2007 11:00 pm
Location: In my beemer MAN !!!! st neots CAMBS

Sun Mar 15, 2015 9:57 pm

ross_jsy wrote:Looks incredible Ross.

Just a quick one, make sure you get a rubber fitting on that brake line connected to the suspension strut
only temp at the mo mate . dont worry all in hand lol
Turbo M20
Image
v8 project 6.0 twin turbo
http://s924.photobucket.com/user/Rossco ... ject%20e30
Speedtouch
Old Skooler
Old Skooler
Posts: 14059
Joined: Tue Feb 14, 2006 11:00 pm
Location: Canterbury

Sun Mar 15, 2015 11:04 pm

Looking great, though looks like one of the snails could do with a lick of paint to match t'other one... :wink:
///M aurice
ECU Upgrade EPROM Chips, £40 posted within the UK. Note these are not Zone chips.
viewtopic.php?f=6&t=279421
craigieeb
E30 Zone Addict
E30 Zone Addict
Posts: 4988
Joined: Mon Jan 10, 2005 11:00 pm
Location: In my man cave modifying... something

Mon Mar 16, 2015 2:49 am

Speedtouch wrote:Looking great, though looks like one of the snails could do with a lick of water to match t'other rusty one... :wink:
:P

They all go this way
M50 Turbo!!! :o I shall say no more :D
ross2009
E30 Zone Addict
E30 Zone Addict
Posts: 2762
Joined: Mon Nov 19, 2007 11:00 pm
Location: In my beemer MAN !!!! st neots CAMBS

Mon Mar 16, 2015 6:03 am

Speedtouch wrote:Looking great, though looks like one of the snails could do with a lick of paint to match t'other one... :wink:
It's just were one has been blasted after a rebuild, and the other has been out side in the elements lol

They will both have blankets on that when I get round to it :)
Turbo M20
Image
v8 project 6.0 twin turbo
http://s924.photobucket.com/user/Rossco ... ject%20e30
Post Reply