Electrical Experts - Horn Inoperative
Moderator: martauto
-
E30Adam
- Married to the E30 Zone

- Posts: 8483
- Joined: Sun Dec 19, 2004 11:00 pm
- Location: Bournemouth
Touring failed it's MOT today on the horn not working, can you believe it!!
I spent all morning trying to figure out why it wasn't working. I tested all the electrical tests as stated in the Bentley manual and all was as it should be. I also checked the earths from the plugs that go into the actual horns and they were fine. There was however no power getting to the other teminal on the plugs that go into the horns.
I tried a differnt steering wheel and it still didn't work so I'm thinking it's probably a problem somewhere between the steering column and the fusebox.
Can anyone shed any light on this??
I spent all morning trying to figure out why it wasn't working. I tested all the electrical tests as stated in the Bentley manual and all was as it should be. I also checked the earths from the plugs that go into the actual horns and they were fine. There was however no power getting to the other teminal on the plugs that go into the horns.
I tried a differnt steering wheel and it still didn't work so I'm thinking it's probably a problem somewhere between the steering column and the fusebox.
Can anyone shed any light on this??

2.8 Litre M20 powered - Essen Sie meinen Staub biatch
-
johnl320
- E30 Zone Addict

- Posts: 3125
- Joined: Mon Jan 10, 2005 11:00 pm
- Location: Hampshire
I had the same fault a few years ago on my 320 and it was the spring loaded brush that contacts the the ring on the back of the steering wheel it looked okay but it had a feed going into it but nothing coming out the other end, i hope this helps ,
john
john
-
E30Adam
- Married to the E30 Zone

- Posts: 8483
- Joined: Sun Dec 19, 2004 11:00 pm
- Location: Bournemouth
Did you just change the bush John? Is there any way I can test it with a multimeter?

2.8 Litre M20 powered - Essen Sie meinen Staub biatch
-
Richy325iTouring
- E30 Zone Addict

- Posts: 3490
- Joined: Sun Jan 09, 2005 11:00 pm
- Location: Newport SouthWales
Its the carbon pin (horn contact under the wheel on the colum)
you have to drill the rivits of the old one out and replace with small bolts.
Part number for the pin is BM32.33.1.350.750
Cost Ԛ£3.41 + VAT comes to Ԛ£4.01
you have to drill the rivits of the old one out and replace with small bolts.
Part number for the pin is BM32.33.1.350.750
Cost Ԛ£3.41 + VAT comes to Ԛ£4.01

-
E30Adam
- Married to the E30 Zone

- Posts: 8483
- Joined: Sun Dec 19, 2004 11:00 pm
- Location: Bournemouth
Top man, cheers fella!Richy325iTouring wrote:Its the carbon pin (horn contact under the wheel on the colum)
you have to drill the rivits of the old one out and replace with small bolts.
Part number for the pin is BM32.33.1.350.750
Cost Ԛ£3.41 + VAT comes to Ԛ£4.01

2.8 Litre M20 powered - Essen Sie meinen Staub biatch
-
ian332isport
- E30 Zone Team Member

- Posts: 5380
- Joined: Wed Dec 22, 2004 11:00 pm
- Location: West Sussex
Adam,
I'll sort you out with a proper circuit diagram tomorrow, but from memory, it's something like this.
When you press the horn button, it grounds one side of the horn relay coil. The other side of the coil will have an ignition controlled live (possibly fused).
You first need to check this half of the circuit is operating. Get Becky to parp the horn, and see if the relay clicks. If it does, then this side of the circuit is okay, and the problem is between the relay and the horn. If the relay does not click, then you need to investigate that side of the circuit.
I'll be in touch tomorrow.
Cheers,
Ian.
I'll sort you out with a proper circuit diagram tomorrow, but from memory, it's something like this.
When you press the horn button, it grounds one side of the horn relay coil. The other side of the coil will have an ignition controlled live (possibly fused).
You first need to check this half of the circuit is operating. Get Becky to parp the horn, and see if the relay clicks. If it does, then this side of the circuit is okay, and the problem is between the relay and the horn. If the relay does not click, then you need to investigate that side of the circuit.
I'll be in touch tomorrow.
Cheers,
Ian.
If it aint broke - Modify it...
-
E30Adam
- Married to the E30 Zone

- Posts: 8483
- Joined: Sun Dec 19, 2004 11:00 pm
- Location: Bournemouth
Ian,
I'm pretty sure that whilt fiddling with it today there were no clicks from the relay at all. I got my mum to press the horn and didn't rear anything from the relay. Is it quite a loud click?? I will double check tomorrow though.
Electrics really aren't my speciality.
I'm pretty sure that whilt fiddling with it today there were no clicks from the relay at all. I got my mum to press the horn and didn't rear anything from the relay. Is it quite a loud click?? I will double check tomorrow though.
Electrics really aren't my speciality.

2.8 Litre M20 powered - Essen Sie meinen Staub biatch
-
Brianmoooore
- E30 Zone Team Member

- Posts: 49359
- Joined: Mon Jan 10, 2005 11:00 pm
The horns themselves aren't that reliable on the touring's. I've had to change several over the years, but if both horns were working before, and not just one of them, and now none, then it is very unlikely they've both failed at the same time, unless you've been through deep water recently.
If the relay (in the fusebox) doesn't click, then it may be the carbon button as the previous posters have suggested.
Another horn problem I've had on more than one E30, normally causing intermittent horn rather than total failure, is failure of the metal steering column shaft ( the middle part that turns with the steering wheel ) to earth to the body of the car through the column bearing on the bulkhead. Cure is to squirt switch cleaner into the bearing from the engine compartment.
If the relay (in the fusebox) doesn't click, then it may be the carbon button as the previous posters have suggested.
Another horn problem I've had on more than one E30, normally causing intermittent horn rather than total failure, is failure of the metal steering column shaft ( the middle part that turns with the steering wheel ) to earth to the body of the car through the column bearing on the bulkhead. Cure is to squirt switch cleaner into the bearing from the engine compartment.
-
Davenotouring
- Married to the E30 Zone

- Posts: 7962
- Joined: Mon Jan 10, 2005 11:00 pm
- Location: Cambridge
Why are Touring horns less reliable than saloon?
Not doubting it's true, just curious.
I have a problem with the horn on mine, which has recently developed, and got worse.
In the morning, the horn doesn't work, it slowly gets better and lets out a little noise intermittently, after a few minutes, it works normally!

Not doubting it's true, just curious.
I have a problem with the horn on mine, which has recently developed, and got worse.
In the morning, the horn doesn't work, it slowly gets better and lets out a little noise intermittently, after a few minutes, it works normally!

Nissan 200SX S14a - Track Slag
BMW 328i Cab - Daily Slag
-
E30Adam
- Married to the E30 Zone

- Posts: 8483
- Joined: Sun Dec 19, 2004 11:00 pm
- Location: Bournemouth
Both horns seem to be inoperative. I've never even tried them since I've had the car so don't know if they've ever worked. It's only now come MOT time that I've found out.
I think I'll change the carbon switch and bearing and see if that does the trick. Doesn't break the bank.
I think I'll change the carbon switch and bearing and see if that does the trick. Doesn't break the bank.

2.8 Litre M20 powered - Essen Sie meinen Staub biatch
-
Brianmoooore
- E30 Zone Team Member

- Posts: 49359
- Joined: Mon Jan 10, 2005 11:00 pm
Touring horns are less reliable because they live behind and above the foglights where they collect crud from the road. Most, (but not all), of the saloons I've come across have the horn mounted on the bonnet slam panel.
-
E30Adam
- Married to the E30 Zone

- Posts: 8483
- Joined: Sun Dec 19, 2004 11:00 pm
- Location: Bournemouth
I think it depends if the model came with dual horns, the dual ones seem to come fitted above the fogs but the single horns seem to be located behind the kidley grille.

2.8 Litre M20 powered - Essen Sie meinen Staub biatch
-
ian332isport
- E30 Zone Team Member

- Posts: 5380
- Joined: Wed Dec 22, 2004 11:00 pm
- Location: West Sussex
Adam,E30Adam wrote:Ian,
I'm pretty sure that whilt fiddling with it today there were no clicks from the relay at all. I got my mum to press the horn and didn't rear anything from the relay. Is it quite a loud click?? I will double check tomorrow though.
Electrics really aren't my speciality.
I would normally expect to hear a reasonably solid click from the relay without sticking your ear right up close.
I have just sent some info and the wiring diagram to your Zone e-mail.
Cheers,
Ian.
If it aint broke - Modify it...
-
mrLEE30
- E30 Zone Team Member

- Posts: 6589
- Joined: Tue Jan 18, 2005 11:00 pm
- Location: Sweating buckets in Bahrain
have your mum turn on the headlights on and off and stand near to the fusebox, (with ignition on) that click will be the light circuit relay and should give you a rough idea what sort of click you are looking for!!
my convertable horn is behind the foglights if any one interested!!!
mr lee
my convertable horn is behind the foglights if any one interested!!!
mr lee
-
E30Adam
- Married to the E30 Zone

- Posts: 8483
- Joined: Sun Dec 19, 2004 11:00 pm
- Location: Bournemouth
I think it's going to need re-wiring but I'm going to replace the carbon pin anyway. Do you know if the new pins come with the bolts you need to fit it.Richy325iTouring wrote:Its the carbon pin (horn contact under the wheel on the colum)
you have to drill the rivits of the old one out and replace with small bolts.
Part number for the pin is BM32.33.1.350.750
Cost Ԛ£3.41 + VAT comes to Ԛ£4.01
Also, what's this collar people are on about, I might order that as well if anyones got a part number. I can see a metal colar that just sits on the shaft under the steering wheel... is this the one?

2.8 Litre M20 powered - Essen Sie meinen Staub biatch
-
SVBMW
- E30 Zone Newbie

- Posts: 49
- Joined: Sun Jan 23, 2005 11:00 pm
dave touring wrore
They don't get used that often and this shakes them into life!!!

My Old Man taught me to once in a while, wait until you're out and about in the country and nobody about, drive with your hand on the horn for half a mile or so.In the morning, the horn doesn't work, it slowly gets better and lets out a little noise intermittently, after a few minutes, it works normally!
They don't get used that often and this shakes them into life!!!
-
Richy325iTouring
- E30 Zone Addict

- Posts: 3490
- Joined: Sun Jan 09, 2005 11:00 pm
- Location: Newport SouthWales
I had small bolts here but didnt come ith the pin

-
Karan
- Married to the E30 Zone

- Posts: 8004
- Joined: Mon Jan 10, 2005 11:00 pm
- Location: Cheshunt, Hertfordshire
i had tyhis prob with mine but just fitted a twin tone airhorn from halfrauds for 15quid i think.
