Thoughts on improving brake pedal (feel and response)
Moderator: martauto
I've put this in the motorsport section as some may think it less important for a road car...
Im looking to try and improve the brake feel (pedal travel and stiffness) and hopefully performance on my 325.
I've read the Wiki and some interesting options there but nothing that seems to make a big difference. I want to keep 15" wheels so am a little limited on size of rotor and caliper as an only upgrade.
My thoughts on it are that the biggest contributing factors to the "squidgy" or soft brake feel come from a mixture of the position of master cylinder / connecting bar and, possibly weaker / old seals in the MC itself.
I intend to ditch the ABS side of things so hope to improve it a bit there and think I might go down the standalone brake pedal box and MC so ditch the bar and booster all together.
Does anyone have experience with this setup?
Cheers
Im looking to try and improve the brake feel (pedal travel and stiffness) and hopefully performance on my 325.
I've read the Wiki and some interesting options there but nothing that seems to make a big difference. I want to keep 15" wheels so am a little limited on size of rotor and caliper as an only upgrade.
My thoughts on it are that the biggest contributing factors to the "squidgy" or soft brake feel come from a mixture of the position of master cylinder / connecting bar and, possibly weaker / old seals in the MC itself.
I intend to ditch the ABS side of things so hope to improve it a bit there and think I might go down the standalone brake pedal box and MC so ditch the bar and booster all together.
Does anyone have experience with this setup?
Cheers
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milescook
- E30 Zone Camper

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When do you get a squidgy pedal? Brakes need bleeding or flushing with new fluid? Best advice on the wiki for brake upgrades is braided hoses if you get a squidgy pedal after hard driving. Everything g including fluid gets hot,brake hoses expand pedal goes squidgy. A goodridge set goes for about 60 new.
Apologies if this is stuff you know plenty enough about, Im no expert on the master cylinder but people that race e30s use pretty much stock parts except hoses calipers ,discs and pads,and seem happy enough.
Apologies if this is stuff you know plenty enough about, Im no expert on the master cylinder but people that race e30s use pretty much stock parts except hoses calipers ,discs and pads,and seem happy enough.
Last edited by milescook on Mon Oct 22, 2012 11:48 pm, edited 1 time in total.
The story so far... http://www.cookracing.co.uk/
Also please help the race budget by watching some videos
https://www.youtube.com/cookracinguk
Also please help the race budget by watching some videos
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milescook
- E30 Zone Camper

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Damnit beat me to it Rich! 
The story so far... http://www.cookracing.co.uk/
Also please help the race budget by watching some videos
https://www.youtube.com/cookracinguk
Also please help the race budget by watching some videos
rix313 wrote:When was the last time you bled the brakes?
On a road car a non servo system wouldn't be ideal so I wouldn't go there.
Bled the brakes last week, so sure there is no air in the lines. Perhaps im just used to a harder pedal feel, what makes you think a non servo system wouldnt be ideal?
Im still not convinced that the pedal feel cant be improved by removing the bar / repositioning the MC (or servo as well).
Pedal isnt necessarily squidgy, just feel it isnt as reassuring as I would like it (if that makes sense?). Maybe bit too much travel / flex before it goes hard.milescook wrote:When do you get a squidgy pedal? Brakes need bleeding or flushing with new fluid? Best advice on the wiki for brake upgrades is braided hoses if you get a squidgy pedal after hard driving. Everything g including fluid gets hot,brake hoses expand pedal goes squidgy. A goodridge set goes for about 60 new.
I've just flushed the system with new 5.1, so no problem there.
I have braided lines on the back, so will try some for the front.
Cheers
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Demlotcrew
- E30 Zone Team Member

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Just get a larger MC.
Just in case if helps, our 280mm 4-pot kit fits in the 15" BBS and we normally specify 1.25" pistons to improve pedal feel(=less piston area than standard) which is exactly the same mechanism as fitting a larger master cylinder.s13b wrote: I want to keep 15" wheels so am a little limited on size of rotor and caliper as an only upgrade.
This might not be the route you're thinking, but bias boxes etc are a fair bit of work and a reasonable amount of cash too.
WMS E30 brake kits! (4-pot 280mm & 300mm front / 2-pot 290mm rear)
www.wms-brakes.co.uk / http://www.e30zone.net/modules.php?name ... c&t=209737
www.wms-brakes.co.uk / http://www.e30zone.net/modules.php?name ... c&t=209737
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Demlotcrew
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The added advantage of a kit like Keri produces is the reduced weight/mass, I would only consider a pedal/bias box after you have upgraded your brakes.
Andrew
Andrew
Indeed, binning the servo and fitting a pedal box with standard calipers will need a lot of brake pressure, even with a 6:1 pedal ratio. Once you increase total piston surface area in the calipers (bigger pistons, more pistons or both), the required brake pressure to achieve the same braking manoeuvre comes down.Demlotcrew wrote:The added advantage of a kit like Keri produces is the reduced weight/mass, I would only consider a pedal/bias box after you have upgraded your brakes.
Andrew
Thanks for the input guys some good advice. I will look into the caliped and disc upgrades again and see what i can afford. I dont feel its too much effort for a pedal box (provided you get tje right MC), but would be easier to upgrade the standard MC.
Does anyone know of an oem alternative with larger bore size? Or a larger MC and booster that fit the stock hole position?
Cheers
Does anyone know of an oem alternative with larger bore size? Or a larger MC and booster that fit the stock hole position?
Cheers
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Black_Potato
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http://www.e30m3project.com/e30m3perfor ... c/25mc.htm
take a look at the link... seems the e32 mc is a common upgrade.
take a look at the link... seems the e32 mc is a common upgrade.
3x S14 Rightness....


I have a fairly new one sitting on my shelf. 25mm . £40 plus postage anyone?Black_Potato wrote:http://www.e30m3project.com/e30m3perfor ... c/25mc.htm
take a look at the link... seems the e32 mc is a common upgrade.
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Black_Potato
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I'll have it off you, been meaning to do this for a while. PM me your paypal details and I'll send you the pennies. Postage is to Essex.
Thanks.
Thanks.
3x S14 Rightness....


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Demlotcrew
- E30 Zone Team Member

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Bargain! 
- Mikey_Boy
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Have you looked at other hopefully easy things to do? When you press the brake pedal, you are trying to emulate a solid rod between the pedal and the brake pad through the brake fluid.
Contrary to what your chemistry teacher told you at school, fluid does indeed compress a bit, so good quality new fluid is a must. Replacing your rubber hoses front and rear with braided ones makes a big difference as when the pedal moves, the rubber hoses expand quite a bit so eliminating that with braided hoses really helps - fresh seals in all your calipers helps a bundle.
Otherwise, a decent front brake set up described above and/or a bigger master cylinder can help - I use a E32 750il master cylinder on mine as described above - great upgrade
Contrary to what your chemistry teacher told you at school, fluid does indeed compress a bit, so good quality new fluid is a must. Replacing your rubber hoses front and rear with braided ones makes a big difference as when the pedal moves, the rubber hoses expand quite a bit so eliminating that with braided hoses really helps - fresh seals in all your calipers helps a bundle.
Otherwise, a decent front brake set up described above and/or a bigger master cylinder can help - I use a E32 750il master cylinder on mine as described above - great upgrade




