Thoughts on improving brake pedal (feel and response)

All the info you need to race E30's

Moderator: martauto

Post Reply
User avatar
s13b
E30 Zone Newbie
E30 Zone Newbie
Posts: 159
Joined: Tue May 25, 2010 11:00 pm

Mon Oct 22, 2012 9:41 pm

I've put this in the motorsport section as some may think it less important for a road car...

Im looking to try and improve the brake feel (pedal travel and stiffness) and hopefully performance on my 325.
I've read the Wiki and some interesting options there but nothing that seems to make a big difference. I want to keep 15" wheels so am a little limited on size of rotor and caliper as an only upgrade.

My thoughts on it are that the biggest contributing factors to the "squidgy" or soft brake feel come from a mixture of the position of master cylinder / connecting bar and, possibly weaker / old seals in the MC itself.
I intend to ditch the ABS side of things so hope to improve it a bit there and think I might go down the standalone brake pedal box and MC so ditch the bar and booster all together.

Does anyone have experience with this setup?

Cheers
rix313
E30 Zone Team Member
E30 Zone Team Member
Posts: 4966
Joined: Fri Oct 31, 2008 11:00 pm
Location: Silverstone
Contact:

Mon Oct 22, 2012 11:39 pm

When was the last time you bled the brakes?

On a road car a non servo system wouldn't be ideal so I wouldn't go there.
milescook
E30 Zone Camper
E30 Zone Camper
Posts: 1285
Joined: Thu Jan 13, 2011 11:00 pm
Location: The 'bran of Cwm
Contact:

Mon Oct 22, 2012 11:44 pm

When do you get a squidgy pedal? Brakes need bleeding or flushing with new fluid? Best advice on the wiki for brake upgrades is braided hoses if you get a squidgy pedal after hard driving. Everything g including fluid gets hot,brake hoses expand pedal goes squidgy. A goodridge set goes for about 60 new.

Apologies if this is stuff you know plenty enough about, Im no expert on the master cylinder but people that race e30s use pretty much stock parts except hoses calipers ,discs and pads,and seem happy enough.
Last edited by milescook on Mon Oct 22, 2012 11:48 pm, edited 1 time in total.
The story so far... http://www.cookracing.co.uk/

Also please help the race budget by watching some videos :) https://www.youtube.com/cookracinguk
milescook
E30 Zone Camper
E30 Zone Camper
Posts: 1285
Joined: Thu Jan 13, 2011 11:00 pm
Location: The 'bran of Cwm
Contact:

Mon Oct 22, 2012 11:46 pm

Damnit beat me to it Rich! :mad:
The story so far... http://www.cookracing.co.uk/

Also please help the race budget by watching some videos :) https://www.youtube.com/cookracinguk
User avatar
s13b
E30 Zone Newbie
E30 Zone Newbie
Posts: 159
Joined: Tue May 25, 2010 11:00 pm

Tue Oct 23, 2012 9:08 am

rix313 wrote:When was the last time you bled the brakes?

On a road car a non servo system wouldn't be ideal so I wouldn't go there.

Bled the brakes last week, so sure there is no air in the lines. Perhaps im just used to a harder pedal feel, what makes you think a non servo system wouldnt be ideal?

Im still not convinced that the pedal feel cant be improved by removing the bar / repositioning the MC (or servo as well).

milescook wrote:When do you get a squidgy pedal? Brakes need bleeding or flushing with new fluid? Best advice on the wiki for brake upgrades is braided hoses if you get a squidgy pedal after hard driving. Everything g including fluid gets hot,brake hoses expand pedal goes squidgy. A goodridge set goes for about 60 new.
Pedal isnt necessarily squidgy, just feel it isnt as reassuring as I would like it (if that makes sense?). Maybe bit too much travel / flex before it goes hard.
I've just flushed the system with new 5.1, so no problem there.
I have braided lines on the back, so will try some for the front.

Cheers
Demlotcrew
E30 Zone Team Member
E30 Zone Team Member
Posts: 13329
Joined: Mon Dec 20, 2004 11:00 pm
Location: East Anglia

Tue Oct 23, 2012 9:54 am

Just get a larger MC.
User avatar
s13b
E30 Zone Newbie
E30 Zone Newbie
Posts: 159
Joined: Tue May 25, 2010 11:00 pm

Tue Oct 23, 2012 10:04 am

What bore are the stock ones and anyone know of a bigger one that fits off another car?
keri-WMS
E30 Zone Camper
E30 Zone Camper
Posts: 1269
Joined: Sat Apr 29, 2006 11:00 pm
Contact:

Tue Oct 23, 2012 4:47 pm

s13b wrote: I want to keep 15" wheels so am a little limited on size of rotor and caliper as an only upgrade.
Just in case if helps, our 280mm 4-pot kit fits in the 15" BBS and we normally specify 1.25" pistons to improve pedal feel(=less piston area than standard) which is exactly the same mechanism as fitting a larger master cylinder.

This might not be the route you're thinking, but bias boxes etc are a fair bit of work and a reasonable amount of cash too.
WMS E30 brake kits! (4-pot 280mm & 300mm front / 2-pot 290mm rear)

www.wms-brakes.co.uk / http://www.e30zone.net/modules.php?name ... c&t=209737
Motorhole
E30 Zone Addict
E30 Zone Addict
Posts: 2395
Joined: Tue Jul 12, 2005 11:00 pm
Location: Cheshire

Tue Oct 23, 2012 4:51 pm

keri-WMS wrote: This might not be the route you're thinking, but bias boxes etc are a fair bit of work and a reasonable amount of cash too.
Aint wrong there bud.
Demlotcrew
E30 Zone Team Member
E30 Zone Team Member
Posts: 13329
Joined: Mon Dec 20, 2004 11:00 pm
Location: East Anglia

Tue Oct 23, 2012 4:51 pm

The added advantage of a kit like Keri produces is the reduced weight/mass, I would only consider a pedal/bias box after you have upgraded your brakes.

Andrew
Motorhole
E30 Zone Addict
E30 Zone Addict
Posts: 2395
Joined: Tue Jul 12, 2005 11:00 pm
Location: Cheshire

Tue Oct 23, 2012 9:43 pm

Demlotcrew wrote:The added advantage of a kit like Keri produces is the reduced weight/mass, I would only consider a pedal/bias box after you have upgraded your brakes.

Andrew
Indeed, binning the servo and fitting a pedal box with standard calipers will need a lot of brake pressure, even with a 6:1 pedal ratio. Once you increase total piston surface area in the calipers (bigger pistons, more pistons or both), the required brake pressure to achieve the same braking manoeuvre comes down.
User avatar
s13b
E30 Zone Newbie
E30 Zone Newbie
Posts: 159
Joined: Tue May 25, 2010 11:00 pm

Wed Oct 24, 2012 8:09 am

Thanks for the input guys some good advice. I will look into the caliped and disc upgrades again and see what i can afford. I dont feel its too much effort for a pedal box (provided you get tje right MC), but would be easier to upgrade the standard MC.
Does anyone know of an oem alternative with larger bore size? Or a larger MC and booster that fit the stock hole position?

Cheers
Black_Potato
E30 Zone Regular
E30 Zone Regular
Posts: 774
Joined: Thu Nov 22, 2007 11:00 pm
Location: Colchester
Contact:

Wed Oct 24, 2012 9:12 pm

http://www.e30m3project.com/e30m3perfor ... c/25mc.htm

take a look at the link... seems the e32 mc is a common upgrade.
3x S14 Rightness....
Image
UweM3
E30 Zone Squatter
E30 Zone Squatter
Posts: 1657
Joined: Sun Jul 03, 2005 11:00 pm

Fri Oct 26, 2012 3:23 pm

Black_Potato wrote:http://www.e30m3project.com/e30m3perfor ... c/25mc.htm

take a look at the link... seems the e32 mc is a common upgrade.
I have a fairly new one sitting on my shelf. 25mm . £40 plus postage anyone?
Black_Potato
E30 Zone Regular
E30 Zone Regular
Posts: 774
Joined: Thu Nov 22, 2007 11:00 pm
Location: Colchester
Contact:

Fri Oct 26, 2012 4:36 pm

I'll have it off you, been meaning to do this for a while. PM me your paypal details and I'll send you the pennies. Postage is to Essex.

Thanks.
3x S14 Rightness....
Image
Demlotcrew
E30 Zone Team Member
E30 Zone Team Member
Posts: 13329
Joined: Mon Dec 20, 2004 11:00 pm
Location: East Anglia

Fri Oct 26, 2012 4:53 pm

Bargain! :)
User avatar
s13b
E30 Zone Newbie
E30 Zone Newbie
Posts: 159
Joined: Tue May 25, 2010 11:00 pm

Sat Oct 27, 2012 1:08 am

Motherfucker... On my thread too!!! :-)

If he doesn't have it I will
User avatar
Mikey_Boy
E30 Zone Regular
E30 Zone Regular
Posts: 996
Joined: Sun Mar 16, 2008 11:00 pm
Location: Cheshire - trying to avoid the bling!

Sat Oct 27, 2012 11:59 am

Have you looked at other hopefully easy things to do? When you press the brake pedal, you are trying to emulate a solid rod between the pedal and the brake pad through the brake fluid.

Contrary to what your chemistry teacher told you at school, fluid does indeed compress a bit, so good quality new fluid is a must. Replacing your rubber hoses front and rear with braided ones makes a big difference as when the pedal moves, the rubber hoses expand quite a bit so eliminating that with braided hoses really helps - fresh seals in all your calipers helps a bundle.

Otherwise, a decent front brake set up described above and/or a bigger master cylinder can help - I use a E32 750il master cylinder on mine as described above - great upgrade :thumb:
User avatar
s13b
E30 Zone Newbie
E30 Zone Newbie
Posts: 159
Joined: Tue May 25, 2010 11:00 pm

Sat Oct 27, 2012 12:25 pm

Without quoting myself from above, done all that except a larger brake setup and new seals.
Thinking of a trip to the local scrappy to see if I can find something with a larger bore size and same / similar bolt pattern
User avatar
driftwood
E30 Zone Regular
E30 Zone Regular
Posts: 277
Joined: Wed Mar 21, 2012 11:00 pm

Sat Oct 27, 2012 6:43 pm

How old are your disc pads? Are they or the discs glazed? Maybe a new or different set of pads might help.
Post Reply