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N00b
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Post Sun Oct 04, 2009 1:39 pm

daimlerman wrote:E30 was fitted with two sizes of diff case,we refer to them as 'small' and 'medium',because the 'large' was fitted to E28 and the equivalent '7' series cars.
E30 diffs come in a range of ratios from 3.15 to 4.45.Most people can find something suitable here.
The problems arise when you require to use a ZF gearbox from an E34 or E36,because these use a direct 5th gear,the Getrang 'boxes that E30 comes with use a direct 4th gear,with 5th as an overdrive.
I mentioned that E30 uses two diffs,yes,they are interchangeable!How do you tell them apart?
'Small' has 6 bolts holding the rear cover on,'medium' has 8 bolts holding the rear cover on.
Ratio of the diff will be stamped on a tag attached to the upper r/h bolt.
Now,certain E28 models used 'medium' diffs,ratios such as 3.09 and I think 2.89 can be found.These will fit E30,but the diff will need to be 'dressed' with at least the comparable output flanges and possibly the back plate as well.I have never needed to use an ex E28 diff myself.
Crownwheel/pinion sets from one size of diff will not swap into a different size casing.
^^^
Informative post, thanks :)
Now, if my car has, say, a small casing and I want to use a medium cased diff, do I also have to change my prop/driveshafts?
daimlerman
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Post Sun Oct 04, 2009 1:57 pm

N00b wrote: ^^^
Informative post, thanks :)
Now, if my car has, say, a small casing and I want to use a medium cased diff, do I also have to change my prop/driveshafts?
No.
The increased width of the medium case is compansated by the fitment of thinner flanges to the diff,this is why I mentioned them in connection with ex E28 diffs,E28 is a wider car..
The increase in casing length is compansated for by the sliding propshaft joint at it's centre,you slacken off the large 'collar' nut and extend/retract the rear half of the prop as required.Usual tool for extending/shortening is a large birmingham spanner...
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Post Sun Oct 04, 2009 2:03 pm

daimlerman wrote:
N00b wrote: ^^^
Informative post, thanks :)
Now, if my car has, say, a small casing and I want to use a medium cased diff, do I also have to change my prop/driveshafts?
No.
The increased width of the medium case is compansated by the fitment of thinner flanges to the diff,this is why I mentioned them in connection with ex E28 diffs,E28 is a wider car..
The increase in casing length is compansated for by the sliding propshaft joint at it's centre,you slacken off the large 'collar' nut and extend/retract the rear half of the prop as required.Usual tool for extending/shortening is a large birmingham spanner...
Good, that'll go some way to keeping costs down.
BTW, what the hell is a birmingham spanner? LOL.
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Post Sun Oct 04, 2009 2:11 pm

Birmingham spanner=large hammer :?
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Post Sun Oct 04, 2009 2:19 pm

daimlerman wrote:Birmingham spanner=large hammer :?
He He.
Birmingham spanner.....never heard that one before :)
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Post Mon Oct 05, 2009 12:51 am

E30BeemerLad wrote:
willnz wrote:
E30BeemerLad wrote:1st gear is quickly despatched in mine with the 3.91 LSD out back :)
Must be fun, cruising must be busy. How are you enjoying your M52? You certainly had a marathon journey doing it..!!!!
Yeah it is busy, 70mph = 3k.
Thats about normal isnt it? Its about the same as my touring with the M20, Sport gearbox and 3.91.
it holds the revs up when you go to change gear.
I had that on mine, plus a few other rev related issues that turned out to be the TPS.
But instead I keep driving it, spent 2 years laying underneath it and can't be arsed jacking it up again :)
Been there done that, mine still needs a few things sorting but driving it is too much fun 8)
James
'91 325i Sport
'93 318i touring 16v