Eddypeck's '93 318i Touring

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eddypeck
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Fri Jun 05, 2015 1:44 pm

Ahead of the pending MOT I thought it was high time I addressed the final remaining item on last years advisories.

Weak Washers!

Once I started fiddling around it became obvious. The not-return valve was knackered, no signs of a leak, but once I started handling it it fell apart.

So new one fitted and now the wash jets blast away nicely :D Gotta love the easy fixes.
baggimodo
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Fri Jun 05, 2015 8:05 pm

Quick wins keep you motivated for the real grimy stuff!

Keep going mate looking very tidy
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eddypeck
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Mon Jun 08, 2015 1:28 pm

Made a start on the 'big job' at the weekend. Slow progress as I had to juggle wife, kids, dogs etc. so not as much time at it as I'd have liked but the car is up in the air with pretty much everything slackened off and disconnected ready for the beam and tank to be dropped.


Diff mount, arb drop links and trailing arm bushes all seen better days.
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Here's where the fuel tank has been leaking from if filled right up
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as a result we've had to limit it to only putting in £20 a time. Which hasn't been a real issue as the car is only used ocassionally, but will be nice to get this resolved once and for all

Handy that it has a drain plug, I'd tried to use up as much as possible, needle was the wrong side of empty, but still managed to get about 5 or so litres out of it.
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Discovered the rear shock had signs of leaking, which would explain some of the undesired handling characteristics
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So I've got a spare set, not new but in better condition from a lower mileage donor. The top mounts weren't as bad as I was expecting but new ones are going in anyway.

Also even though I did the centre bearing I never got round to doing this last time I dropped the prop so I can finish this job properly now, just waiting on delivery.
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And a few other rusty bits that are getting replaced
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Very eager to get it all finished off now. This is possibly the toughest mechanical task I've ever taken on. I think I'd rather change an engine than have to do this again, but it will be so worth it.

More updates to follow....
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eddypeck
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Tue Jun 09, 2015 1:31 pm

Oh and the final nut on the top mounts I did do the dreaded drop it down inside the car thing :eek: but managed to retrieve it with one of those magnet tipped extending pen things, phew - that was close.
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eddypeck
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Mon Jun 15, 2015 1:21 pm

Slow progress... and not getting the time I'd like on it with other family commitments etc but...


Got this lot dropped.
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I remembered to undo the big not in the centre of the hubs and loosen all the bolts on the half-shafts to the cups before removing this time.

Also got the old tank out.... what a mess
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Ran into a couple of problems, on one side the centre metal section of the bush stayed attached, shows how knackered the bush was as it fell apart.
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And one of the fuel tank bolts sheered off in the bracket, drilled it and tried to use an extraction tool, then the top of that sheered off in the remains of the bolt!
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Not great, but pleased to see the general underside of the car is in great shape and no rust.
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eddypeck
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Fri Jul 03, 2015 12:53 pm

Work continues.

New tank all fitted up and ready
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That troublesome braket was ground back, redrilled and tapped. The metal was treated primed and painted. Not worried about a bit of overspray down here, just needed to know it's protected.
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All nice and tidy and rust free down here...
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Any little scabs were treated. And the tank went in a dream.

New filter
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Filler neck securing braket issue was resolved
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and on to the rest of it, ARB
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and the bigger bits....
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and the finishing touches
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Started building back the brakes, one side done. Just need to fit caliper and finish the pipes on the other side then I can fit up the suspension.
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Shocks are in, the non-leaking replacements from the breaker I had, along with new heavy duty top mounts. I didn't have to retrieve any nuts from the cavity this time. I put a big blob of blu-tac in the socket!!

Not sure how much time I'll be able to put in over the weekend as we have a guest coming (we're looking after a friends dog).

But I'd like to get it finished if I can, so close now.
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eddypeck
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Mon Jul 06, 2015 11:27 am

Getting there, just wish I could get more time dedicated to it. With just an hour or two here and there it's really dragging on.

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New front bush
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New prop bearing and mount
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Prop, diff and half shafts are all back in situ but not fully bolted up yet, fresh oil in the diff. Suspension and brake lines all connected up ready for bleeding. Then fit the heat shields and finally the exhaust and should be ready for the MOT. Probably only a few hours left. But I'm away for a bit and with other commitments I might not get those few hours for another couple of weeks. It's so frustrating.
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eddypeck
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Mon Jul 20, 2015 9:17 am

Finally all finished, back on the ground and took for a short test drive.

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not forgetting new lock washers, which I know some people tend to not bother with
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Nice and tight and exactly how I'd hoped it would be. Made a real difference.

When I got back I left it to idle on the drive for a while....

then POP!

This coolant flange let go!

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Gutted, and looks like a bugger to change :?
baggimodo
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Mon Jul 20, 2015 8:03 pm

There's a bit of stuff in the way, vacuum and coolant hoses but easily moved should be able to change it without taking the inlet manifold off iirc it just 'pops' in at the large circular end and think is secured with a nut at the ends.

Readily available think I got one from ECP/GSF for around a tenner.
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eddypeck
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Mon Jul 20, 2015 9:35 pm

Gsf are out of stock. But got one coming from cotswold Bmw. Paid a bit more but guaranteed I'll have it for tomorrow. So that's my job for tomorrow night. Fingers crossed.
e30325itourer
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Mon Jul 20, 2015 10:10 pm

well done,all done without a garage or ramp :cool:
THE ULTIMATE DRIVING MACHINE
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eddypeck
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Tue Jul 21, 2015 9:12 am

e30325itourer wrote:well done,all done without a garage or ramp :cool:
Thanks and yes, driveway resto. It's been pretty tough at times especially those times when I had my weekend all planned out and get to Saturday morning to wake and find it's raining :cry:
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eddypeck
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Wed Jul 22, 2015 9:50 am

Well that was pretty knackered!

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And I was told why it might have happened, when I did the clutch that would have put tilt on the engine and the pipe would have been under pressure from the end connected to the heater matrix.

So lesson to anyone dropping the gearbox, disconnect the water pipes to the heater so no added stress is put on the plastic pipe.

I managed to get it out without removing too may items. I needed to do an oil change anyway and had the stuff so removing the oil filter gave an extra few mm

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and I undid the bolts on the lower inlet support bracket and managed to leave the inlet manifold in place which I was very pleased about.
baggimodo
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Wed Jul 22, 2015 12:07 pm

Good on you bud. Access ain't the best in there but beats taking the inlet apart!
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eddypeck
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Thu Jul 23, 2015 2:49 pm

Forgot to add, when I dropped the oil I had to put a long breaker bar on to get the sump plug off. The crush washer had been crushed to a thin tinfoil disc. Unbelievable!

And in a ally sump I'm surprised it hadn't cracked.

the oil change had just been done when I got the car (backed up by clean golden oil on the dip stick, not just the word of the PO) so I'd not done it previously.

Glad to report a new crush washer was fitted and the plug tightened to the appropriate torque... and no leak.
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eddypeck
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Fri Jul 24, 2015 11:53 am

Crunch time - MOT today.

The moment of truth after all my hard work and just got a call from the garage.

FAILED ... on emissions!

New Lambda Sensor due in for the morning. But if it turns out to be the CAT that's a new Stainless steel with lifetime warranty and the guys MOTing it are the ones that made and fitted it so the ball's in their court!

Just a bit annoying. I did all the stuff you can see. I didn't even think about emissions. As well as all the bushes, etc. New air filter, oil filter, oil and coolant. New plugs and leads not long ago. Fresh brake and pas fluid.... pretty much everything :cry:

Oh well, should be OK by tomorrow.
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