Rough idle - how smooth should it be?

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BristolE30
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Sun Apr 05, 2020 6:33 pm

Brianmoooore wrote:
Sun Apr 05, 2020 4:43 pm
BristolE30 wrote:
Tue Mar 24, 2020 8:21 pm
Brianmoooore wrote:
Tue Mar 24, 2020 11:07 am
Pull off the small rubber hose from the inlet manifold to the fuel pressure regulator at the regulator end. Leave the stub into the regulator open, but block the end of the hose.
Does the engine idle better?
Just tried it but it didn’t really effect it - seemed just as bad :/
This will have made the idle mixture a little richer
I once bought a very cheap two door E30 with a hesitation under acceleration when partly warmed up that noone could fix. Already fitted with a new blue sensor, but a genuine second hand one from a scrap engine was all it needed to get it running properly.
Not only needs to be right at the ends of the range, but at every temp inbetween. Red
Yea I just tried it again now whilst hot and couldn’t really notice a difference the engine still physically judders and shakes intermittently.

Just took a another reading on the blue temp sensor at operating temp and it was 260ohms so seems okay..

Had a little fiddle with the AFM adjustment screw whilst running, half turn either way didn’t make a difference either!

Not really sure where to go from here as I’ve ticked off quite a few things on the Bentley troubleshooting guide!
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Sun Apr 05, 2020 7:18 pm

I just looked up an 88 3251 and it shows an o2 sensor??
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Sun Apr 05, 2020 8:08 pm

HenryM3 wrote:
Sun Apr 05, 2020 7:18 pm
I just looked up an 88 3251 and it shows an o2 sensor??
A '88 325i will have an ECU capable of accepting an input from an O2 sensor, and capable of controlling an O2 sensor's heater circuit, but the vast majority of UK cars will not have an O2 sensor fitted.
In the absence of an input to its O2 signal pin, it will substitute a default signal held in the software.
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Sun Apr 05, 2020 8:16 pm

Amazing wealth of knowledge.
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Sun Apr 05, 2020 9:38 pm

Brianmoooore wrote:
Sun Apr 05, 2020 8:08 pm
HenryM3 wrote:
Sun Apr 05, 2020 7:18 pm
I just looked up an 88 3251 and it shows an o2 sensor??
A '88 325i will have an ECU capable of accepting an input from an O2 sensor, and capable of controlling an O2 sensor's heater circuit, but the vast majority of UK cars will not have an O2 sensor fitted.
In the absence of an input to its O2 signal pin, it will substitute a default signal held in the software.
That’s interesting, is there any other sensors the ecu has a default for in their absence?
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Mon Apr 06, 2020 6:57 pm

Today I had a little more of a play around with the AFM. Looks like my setting was 2 screws out from bottom - weirdly though screwing it all the way in whilst running did absolutely nothing to the idle or the running of engine. Went about 4 screws out also and similar results no change in idle or smoothness of running.

Not sure if that means the afm is gone.

Tested the TPS and working at all positions. Weirdly looks like mine is a 6 pin version
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Tue Apr 07, 2020 7:24 pm

Auto TPS (and engine loom?) on a manual car?
This is no problem in itself, but it does show that this car has been 'messed with', so that raises the question as to what else has been 'got at' or is not original sec.
How much of the history do you know? Has it been changed from auto to manual? Has it had an engine change? Has it always been a 2.5?

I've been right back through this thread, looking at the videos again (should there be sound? Can't hear any), and it still looks like 'hunting' to me, which is indicative of a too weak mixture. The mixture is supposed to be on the weak side at idle, o it doesn't take much of a problem making it weaker still to cause hunting.
Have you thoroughly checked for air leaks? Big hose needs to come off and be flexed in your hands. Is the bung in place on the unused port very near the TPS. You'll need to take the throttle body off to check? Are the inlet manifold to head gaskets good? They usually make a whistling noise at idle if failed, but not always. Then there's the injectors , of course. Their flow rate drops off over time, and with no lambda sensor providing feedback, the mixture just gets weaker with no compensation.
What's the Bosch part number of the AFM. This wouldn't be the first 2.5 found to be running on a 2.0 AFM (or even 2.0 ECU)
The only way to set up the AFM bypass is with a CO gas tester, and then only when everything else is as it should be. It should be set for about 1% CO.
CO is measured as part of the UK MOT test, and there will have been a print out of it, that you should have received with what passes for a certificate these days.
The bypass only significantly affects the mixture at idle.
Can't think of any other sensors on an E30 that have a default if disconnected. The system is so simple and basic by modern standards, and every sensor is required to make the engine actually run. You could argue that the AFM has a default at idle, but that's only because it's output is zero at idle, so it's still zero when disconnected.
Note that if you unplug the AFM, you also unplug the inlet air temp. sensor, which will have a small effect.
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Tue Apr 07, 2020 9:18 pm

Brianmoooore wrote:
Tue Apr 07, 2020 7:24 pm
Auto TPS (and engine loom?) on a manual car?
This is no problem in itself, but it does show that this car has been 'messed with', so that raises the question as to what else has been 'got at' or is not original sec.
How much of the history do you know? Has it been changed from auto to manual? Has it had an engine change? Has it always been a 2.5?

I've been right back through this thread, looking at the videos again (should there be sound? Can't hear any), and it still looks like 'hunting' to me, which is indicative of a too weak mixture. The mixture is supposed to be on the weak side at idle, o it doesn't take much of a problem making it weaker still to cause hunting.
Have you thoroughly checked for air leaks? Big hose needs to come off and be flexed in your hands. Is the bung in place on the unused port very near the TPS. You'll need to take the throttle body off to check? Are the inlet manifold to head gaskets good? They usually make a whistling noise at idle if failed, but not always. Then there's the injectors , of course. Their flow rate drops off over time, and with no lambda sensor providing feedback, the mixture just gets weaker with no compensation.
What's the Bosch part number of the AFM. This wouldn't be the first 2.5 found to be running on a 2.0 AFM (or even 2.0 ECU)
The only way to set up the AFM bypass is with a CO gas tester, and then only when everything else is as it should be. It should be set for about 1% CO.
CO is measured as part of the UK MOT test, and there will have been a print out of it, that you should have received with what passes for a certificate these days.
The bypass only significantly affects the mixture at idle.
Can't think of any other sensors on an E30 that have a default if disconnected. The system is so simple and basic by modern standards, and every sensor is required to make the engine actually run. You could argue that the AFM has a default at idle, but that's only because it's output is zero at idle, so it's still zero when disconnected.
Note that if you unplug the AFM, you also unplug the inlet air temp. sensor, which will have a small effect.
Thanks for this Brian. Car was an auto, I converted it to a manual in this past month, so I guess that explain the auto TPS. Does it function the same? Almost positive nothing else has been changed, it is quite a stock looking car.

CO reading at MOT last week was 0.0350. Sounds quite lean to me?

I’ve checked all the basics in terms of vac leaks, like the big intake elbow, and even made a make shift leak detector from a soldering iron and old olive jar. That didn’t detect any leaks at all, but maybe that’s because it was just connected up to a bike pump and not a constant flow.

I’ve bought some carb cleaner and will have another crack at spraying around suspect places.

Port near TPS is plugged, I had a look when I took the intake elbow off. 6x new Bosch injectors. Part number on the TPS is 0280120402. Is that correct for 2.5?

I did make the AFM a little richer today by a turn but it didnt solve the idle and actually made it worse so I turned it back.

Thanks for the response and all the help. I’m sure it is a hunting issue - just need to find out why!
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Wed Apr 08, 2020 12:38 pm

Brianmoooore wrote:
Tue Apr 07, 2020 7:24 pm
I've been right back through this thread, looking at the videos again (should there be sound? Can't hear any),
Hi Brian,

Video with sound here. Sorry

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Fri Apr 17, 2020 1:26 pm

BristolE30 wrote:
Tue Apr 07, 2020 9:18 pm

CO reading at MOT last week was 0.0350. Sounds quite lean to me?

Well that confirms the problem! You just have to figure out why.
Have you checked the fuel pressure? £20 ebay kit is adequate.
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Fri Apr 17, 2020 1:46 pm

Brianmoooore wrote:
Fri Apr 17, 2020 1:26 pm
BristolE30 wrote:
Tue Apr 07, 2020 9:18 pm

CO reading at MOT last week was 0.0350. Sounds quite lean to me?

Well that confirms the problem! You just have to figure out why.
Have you checked the fuel pressure? £20 ebay kit is adequate.
So you’d agree this is a bit too lean? What is the optimum CO reading at idle? Sorry hadn’t seen you reply to this so commented on the other redline post.

Haven’t been able to check fuel pressure yet - do you have a link to a good eBay kit?

Thanks
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Fri Apr 17, 2020 2:02 pm

You want to aim at 1% CO, or just under.
There's plenty of cheap and cheerful kits on ebay, but needs to be the type with a tee piece and a short piece of fuel hose, since the E30 wasn't equipped with a fuel pressure testing point like later BMWs.
https://www.ebay.co.uk/sch/i.html?_from ... r&_sacat=0
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Fri Apr 17, 2020 2:57 pm

Brianmoooore wrote:
Fri Apr 17, 2020 2:02 pm
You want to aim at 1% CO, or just under.
There's plenty of cheap and cheerful kits on ebay, but needs to be the type with a tee piece and a short piece of fuel hose, since the E30 wasn't equipped with a fuel pressure testing point like later BMWs.
https://www.ebay.co.uk/sch/i.html?_from ... r&_sacat=0
Nice have had a look - will this one suit?

https://rover.ebay.com/rover/0/0/0?mpre ... 3673995959

Looks as if it has a good amount of pieces
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Fri Apr 17, 2020 6:06 pm

That one should be fine. Doubt if the gauge is a "precision instrument", but it'll be good enough.
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Fri Apr 17, 2020 7:04 pm

Brianmoooore wrote:
Fri Apr 17, 2020 6:06 pm
That one should be fine. Doubt if the gauge is a "precision instrument", but it'll be good enough.
Great - best place to T in?
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Fri Apr 17, 2020 7:24 pm

Right where the supply hose joins the fuel rail. Pull the hose off the rail, fit the short piece of hose from the kit in its place, and fit the tee to the two ends, with the gauge off of the third port on the tee.
Before you start, run the engine, pull out fuse 11, wait till the engine stalls, replace the fuse, and switch off the ignition. This will reduce the pressure in the fuel system to near zero before you disconnect the hose.
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Fri Apr 17, 2020 8:47 pm

Brianmoooore wrote:
Fri Apr 17, 2020 7:24 pm
Right where the supply hose joins the fuel rail. Pull the hose off the rail, fit the short piece of hose from the kit in its place, and fit the tee to the two ends, with the gauge off of the third port on the tee.
Before you start, run the engine, pull out fuse 11, wait till the engine stalls, replace the fuse, and switch off the ignition. This will reduce the pressure in the fuel system to near zero before you disconnect the hose.
Perfect thanks for the walkthrough Brian, I've ordered the gauge. So what am I looking for fuel pressure wise? Is it a constant 3bar?

Thanks again!
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Thu Apr 23, 2020 7:42 am

Additional thought:

If the butterfly stop has been fiddled with in the past, it could be set with insufficient gap between the butterfly and the body.

The ICV does not provide enough air for the engine to idle on its own, closing the butterfly down too much, even with the TPS correctly adjusted will cause the engine to have lower idle and hunt...the more you close the butterfly the worse it will become ( even with TPS set correctly) until eventually the car will start and then stall...pretty much with the butterfly closed at this point.

There's something in Bently about how to set the static butterfly position...I'll see if I can find it.

It says 15 thou between the throttle plate and the body...but this is rubbish - if you set this you will have at least a 1500 rpm idle and you won't be able set the TPS at all -

I've checked two throttle bodies which run the car correctly - so my advice is to set the gap between butterfly (plate) and body to 3 thou' it should look like this:

throttle butterfly opening.jpg
as you can see, the butterfly has no contact with the body which also stops it from jamming.


Paul :-)
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Thu Apr 23, 2020 10:51 am

The correct way to set up the throttle stop, allegedly, is with the use of a special BMW tool, which replaces the ICV with a temporary one with a fixed hole through it, and then the throttle stop is adjusted to give the specified idle RPM.
A method I have used in the past, is to remove the ICV, block both hoses, then start the engine and adjust the stop for a VERY lumpy idle, where the engine is almost trying to jump off of its mounts.
It would be interesting to measure the voltage across the ICV on a selection of unmolested M40 engines, which would also give a reference for setting these up. Might work for M20s as well, but not quite so easy, because of the three wire ICV.
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Thu Apr 23, 2020 11:25 am

paultv wrote:
Thu Apr 23, 2020 7:42 am
Additional thought:

If the butterfly stop has been fiddled with in the past, it could be set with insufficient gap between the butterfly and the body.

The ICV does not provide enough air for the engine to idle on its own, closing the butterfly down too much, even with the TPS correctly adjusted will cause the engine to have lower idle and hunt...the more you close the butterfly the worse it will become ( even with TPS set correctly) until eventually the car will start and then stall...pretty much with the butterfly closed at this point.

There's something in Bently about how to set the static butterfly position...I'll see if I can find it.

It says 15 thou between the throttle plate and the body...but this is rubbish - if you set this you will have at least a 1500 rpm idle and you won't be able set the TPS at all -

I've checked two throttle bodies which run the car correctly - so my advice is to set the gap between butterfly (plate) and body to 3 thou' it should look like this:


throttle butterfly opening.jpg

as you can see, the butterfly has no contact with the body which also stops it from jamming.


Paul :-)
Hi Paul

Thanks for this. I did have a look at the throttle plate and it wasn’t flat, but I don’t think it was as open as yours is... I’ll give it a tinker and see if I can ever do slightly open it up a bit. I’m guessing I’ll have to readjust the TPS if I do this? As currently mine clicks literally as the throttle cables moves.

Thanks!

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Thu Apr 23, 2020 12:49 pm

Hi mate,

Yes you will have to adjust the TPS once the plate is set - I've found in practice that the TPS is almost at its end stop once the throttle plate gap is right.

The photo is showing a 3 thou gap looking through the body into the sun.

I've just re installed mine this morning - set to 3 thou, idles spot on and no hunting - I just need to check the ICV working well - test this by putting the car in first and lifting the clutch slowly - no throttle - car should pull off and maintain revs - thats the ICV adding air under load - important for automatics as I understand it.

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Thu Apr 23, 2020 2:54 pm

Hi I had a similar issue with my M40B16 but only when the engine was cold. After replacing the blue temperature sensor the issue gone.

This is the sensor. Maybe you could check its correct operation.
BlueTempSensor.jpeg
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Thu Apr 23, 2020 4:33 pm

belozw wrote:
Thu Apr 23, 2020 2:54 pm
Hi I had a similar issue with my M40B16 but only when the engine was cold. After replacing the blue temperature sensor the issue gone.

This is the sensor. Maybe you could check its correct operation.

BlueTempSensor.jpeg
Hey mate, good shout but I’ve tested the blue temp sensor and it’s within correct resistance ranges at different temps.

My idle is mainly rough when warm
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Thu Apr 23, 2020 4:48 pm

paultv wrote:
Thu Apr 23, 2020 12:49 pm
Hi mate,

Yes you will have to adjust the TPS once the plate is set - I've found in practice that the TPS is almost at its end stop once the throttle plate gap is right.

The photo is showing a 3 thou gap looking through the body into the sun.

I've just re installed mine this morning - set to 3 thou, idles spot on and no hunting - I just need to check the ICV working well - test this by putting the car in first and lifting the clutch slowly - no throttle - car should pull off and maintain revs - thats the ICV adding air under load - important for automatics as I understand it.

Paul :-)
Alright I’ll give it a whirl! That being said... my MOT indicated a 0.035% idle mix of CO. Won’t increasing more air into mix make it even leaner?
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Thu Apr 23, 2020 5:52 pm

Out here now and can tell it’s no where near what yours is Paul!
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Thu Apr 23, 2020 6:08 pm

BristolE30 wrote:
Thu Apr 23, 2020 4:48 pm

Alright I’ll give it a whirl! That being said... my MOT indicated a 0.035% idle mix of CO. Won’t increasing more air into mix make it even leaner?
Makes no difference to the mixture strength if the air goes through the ICV or the throttle butterfly - it's the AFM that sets the mixture, but it's one of the things that has to be right for the car to perform as it should.
You're right though, this won't do anything towards getting the CO up to where it should be.
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Thu Apr 23, 2020 6:09 pm

Hard to tell without the light behind it.

I have set a couple of these and do it so that the butterfly is only just open and not touching the body anywhere.

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Thu Apr 23, 2020 7:34 pm

BenHar wrote:
Thu Apr 23, 2020 6:09 pm
Hard to tell without the light behind it.

I have set a couple of these and do it so that the butterfly is only just open and not touching the body anywhere.

Ben
Nice, yea that’s basically what I did. Adjusted the TPS as well so there’s a tad more room for the idle circuit - no chance of accidentally activating it by resting foot on gas pedal.

Well my idle has definitely increased as can be seen in photo. When I put it all back together (had to remove throttle body to adjust TPS) idle was around 1000rpm. I slowly backed off the throttle stop to the point where it sits at about 800 now as can been in photo. Weirdly though I did notice I had managed to back it off to the point where it wasn’t actually touching the butterfly lever anymore. So that was a little confusing as my idle has increased... i wonder if I accidentally fixed an vacuum leak or maybe the changed position of TPS.

Interestingly even though idle is higher is only marginally smoother. Still hunts a little so I will be trying out fuel pressure this weekend with new test kit!
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Thu Apr 23, 2020 7:35 pm

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Thu Apr 23, 2020 8:01 pm

BristolE30 wrote:
Thu Apr 23, 2020 7:34 pm
BenHar wrote:
Thu Apr 23, 2020 6:09 pm
Hard to tell without the light behind it.

I have set a couple of these and do it so that the butterfly is only just open and not touching the body anywhere.

Ben
Nice, yea that’s basically what I did. Adjusted the TPS as well so there’s a tad more room for the idle circuit - no chance of accidentally activating it by resting foot on gas pedal.

Well my idle has definitely increased as can be seen in photo. When I put it all back together (had to remove throttle body to adjust TPS) idle was around 1000rpm. I slowly backed off the throttle stop to the point where it sits at about 800 now as can been in photo. Weirdly though I did notice I had managed to back it off to the point where it wasn’t actually touching the butterfly lever anymore. So that was a little confusing as my idle has increased... i wonder if I accidentally fixed an vacuum leak or maybe the changed position of TPS.

Interestingly even though idle is higher is only marginally smoother. Still hunts a little so I will be trying out fuel pressure this weekend with new test kit!
By backing it off off you have messed up the setting again.

Have you worked though the whole of this step by step?

"Vacuum leaks - I had a crack on the emissions breather hose that goes from the tappet cover back to the throttle body - this caused the idle to be too high by about 800 - 900 RPM, with a slight regular surging. Check your vacuum hoses, even if you're sure they are fine (as I was, until I found the leak) – took me ages to find this.

Throttle stop screw - If you're messing with this to correct idle, you're masking another problem. This should be adjusted to be pushing on the stopper by only about 0.5mm, just enough to prevent the throttle butterfly from sticking in the throttle bore. It is not for allowing more air into the system. If your idle is too low when this is correctly set, you probably need to adjust the idle mixture at the AFM.

ICV – This is activated by the DME, when it receives a closed throttle signal from the TPS. I cleaned mine inside with carb cleaner and tested it with a 9V battery on the connector pins on the valve itself. The valve should close and open completely and move easily, when alternating the battery polarity between these pins. Resistance should be 40 ohms between the outer pins and 20 ohms between each outer pin and the centre pin.

Coolant Temp Sensor – The blue connector on the thermostat housing. Resistance between the pins should be around 3000 ohms when the engine is cold, and around 200 ohms when the engine is warm.

TPS – There are actually 2 switches inside the unit. This sends 3 different throttle condition signals to the DME.
Closed throttle – DME activates idling map.
Part open throttle – DME adjusts mixture and timing based on info from AFM.
Wide open throttle – DME activates map for power.

Check that you have continuity between the first and middle pin, with throttle closed, and that the switch is deactivated as soon as you begin to open the throttle (no continuity) – you should hear a click. With the throttle around midway, you should have no continuity between any of the pins. You should have continuity between the middle and end pin when the throttle is about 10° from fully open, when the WOT switch is activated (My WOT switch turned out to be faulty). If the idle switch is de-activated too late, you have to adjust the switch positioning on the butterfly shaft by loosening the two screws below.

Bypass screw on the AFM – Stock default depth setting is stamped on the AFM body, close to the screw hole. This is the distance in mm from the top of the screw head to the flat surface above. Mine says 16.9 - exactly 3 full turns out from fully screwed in. This only affects the mixture at idle – the bypass air passage is too small to significantly affect the mixture when driving.

AFM spring tension – If yours has not been tampered with, leave it alone. Mine had been adjusted by a previous owner, so I had no idea where the stock position on the cog wheel was. With the bypass screw at default, and all other conditions OK (no vacuum leaks, switches, valves all good), gently push the wiper arm in either direction, and note where the idle is highest / smoothest. Adjust the toothed cog so that the wiper contact points sit at the area on the resistor track where the idle is best. Once that's set, tweak it with the bypass screw by up to ½ a turn in either direction as needed (richer = in; leaner = out). This should get you fairly close to a stock AFM setting... but having a CO² analyser will help, especially to check mixture at mid-throttle.
"

Your low CO reading is messing things up.

Try this bit:

"Bypass screw on the AFM – Stock default depth setting is stamped on the AFM body, close to the screw hole. This is the distance in mm from the top of the screw head to the flat surface above. Mine says 16.9 - exactly 3 full turns out from fully screwed in. This only affects the mixture at idle – the bypass air passage is too small to significantly affect the mixture when driving."

Ben
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Thu Apr 23, 2020 8:11 pm

BenHar wrote:
Thu Apr 23, 2020 8:01 pm
BristolE30 wrote:
Thu Apr 23, 2020 7:34 pm
BenHar wrote:
Thu Apr 23, 2020 6:09 pm
Hard to tell without the light behind it.

I have set a couple of these and do it so that the butterfly is only just open and not touching the body anywhere.

Ben
Nice, yea that’s basically what I did. Adjusted the TPS as well so there’s a tad more room for the idle circuit - no chance of accidentally activating it by resting foot on gas pedal.

Well my idle has definitely increased as can be seen in photo. When I put it all back together (had to remove throttle body to adjust TPS) idle was around 1000rpm. I slowly backed off the throttle stop to the point where it sits at about 800 now as can been in photo. Weirdly though I did notice I had managed to back it off to the point where it wasn’t actually touching the butterfly lever anymore. So that was a little confusing as my idle has increased... i wonder if I accidentally fixed an vacuum leak or maybe the changed position of TPS.

Interestingly even though idle is higher is only marginally smoother. Still hunts a little so I will be trying out fuel pressure this weekend with new test kit!
By backing it off off you have messed up the setting again.

Have you worked though the whole of this step by step?

"Vacuum leaks - I had a crack on the emissions breather hose that goes from the tappet cover back to the throttle body - this caused the idle to be too high by about 800 - 900 RPM, with a slight regular surging. Check your vacuum hoses, even if you're sure they are fine (as I was, until I found the leak) – took me ages to find this.

Throttle stop screw - If you're messing with this to correct idle, you're masking another problem. This should be adjusted to be pushing on the stopper by only about 0.5mm, just enough to prevent the throttle butterfly from sticking in the throttle bore. It is not for allowing more air into the system. If your idle is too low when this is correctly set, you probably need to adjust the idle mixture at the AFM.

ICV – This is activated by the DME, when it receives a closed throttle signal from the TPS. I cleaned mine inside with carb cleaner and tested it with a 9V battery on the connector pins on the valve itself. The valve should close and open completely and move easily, when alternating the battery polarity between these pins. Resistance should be 40 ohms between the outer pins and 20 ohms between each outer pin and the centre pin.

Coolant Temp Sensor – The blue connector on the thermostat housing. Resistance between the pins should be around 3000 ohms when the engine is cold, and around 200 ohms when the engine is warm.

TPS – There are actually 2 switches inside the unit. This sends 3 different throttle condition signals to the DME.
Closed throttle – DME activates idling map.
Part open throttle – DME adjusts mixture and timing based on info from AFM.
Wide open throttle – DME activates map for power.

Check that you have continuity between the first and middle pin, with throttle closed, and that the switch is deactivated as soon as you begin to open the throttle (no continuity) – you should hear a click. With the throttle around midway, you should have no continuity between any of the pins. You should have continuity between the middle and end pin when the throttle is about 10° from fully open, when the WOT switch is activated (My WOT switch turned out to be faulty). If the idle switch is de-activated too late, you have to adjust the switch positioning on the butterfly shaft by loosening the two screws below.

Bypass screw on the AFM – Stock default depth setting is stamped on the AFM body, close to the screw hole. This is the distance in mm from the top of the screw head to the flat surface above. Mine says 16.9 - exactly 3 full turns out from fully screwed in. This only affects the mixture at idle – the bypass air passage is too small to significantly affect the mixture when driving.

AFM spring tension – If yours has not been tampered with, leave it alone. Mine had been adjusted by a previous owner, so I had no idea where the stock position on the cog wheel was. With the bypass screw at default, and all other conditions OK (no vacuum leaks, switches, valves all good), gently push the wiper arm in either direction, and note where the idle is highest / smoothest. Adjust the toothed cog so that the wiper contact points sit at the area on the resistor track where the idle is best. Once that's set, tweak it with the bypass screw by up to ½ a turn in either direction as needed (richer = in; leaner = out). This should get you fairly close to a stock AFM setting... but having a CO² analyser will help, especially to check mixture at mid-throttle.
"

Your low CO reading is messing things up.

Try this bit:

"Bypass screw on the AFM – Stock default depth setting is stamped on the AFM body, close to the screw hole. This is the distance in mm from the top of the screw head to the flat surface above. Mine says 16.9 - exactly 3 full turns out from fully screwed in. This only affects the mixture at idle – the bypass air passage is too small to significantly affect the mixture when driving."

Ben
Hey Ben,

Thanks for the reply, but yes I have been through that guide and others as you’ll see if you read the thread. All of those things have been ticked off inc smoke test, AFM adjustment, coolant temp sensor. Tested all with multi meter.

Today I was setting the throttle butterfly as it was almost completely shut, but after putting it all back together it seems the idle has increased and best position for it was just touching, but applying no pressure.

Testing fuel pressure next
BMW E30 316 ‘87
BMW E30 325i ‘88 :bmw:
Bristol, UK
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Thu Apr 23, 2020 8:12 pm

Was actually going to post that on a new thread after all this as it’s a good guide to systematically knock things off
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Brianmoooore
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Thu Apr 23, 2020 9:29 pm

Have we established for certain that your car does NOT have a lambda sensor?
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Fri Apr 24, 2020 5:47 pm

Brianmoooore wrote:
Thu Apr 23, 2020 9:29 pm
Have we established for certain that your car does NOT have a lambda sensor?
No lambda sensor the port is plugged with a rubber cover.

So I tested fuel pressure today...

It’s 2.5 constantly. Goes up a tad when you rev it

Is that normal?
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BMW E30 316 ‘87
BMW E30 325i ‘88 :bmw:
Bristol, UK
BristolE30
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Fri Apr 24, 2020 5:48 pm

Sorry no idea why my photos keep changing orientation. On my phone they are normal.
BMW E30 316 ‘87
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Bristol, UK
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