320-most likely place for manifold leak?
Moderator: martauto
- rover-2000
- E30 Zone Newbie

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- Joined: Thu Aug 25, 2011 11:00 pm
- Location: Walsall
Guys
We have had a new front exhaust section on the touring. The rear part was like new. (2 piece exhaust.)
There is still a leak though-fumes from the front of the car and a light "tapping" noise on acceleration.
Looking under the bonnet, the gasket heatshields are in poor condition, so I was thinking replace the manifold gaskets, but before I start, is there any likelihood of cracks in the manifold as there is with other cars?
Thanks.
We have had a new front exhaust section on the touring. The rear part was like new. (2 piece exhaust.)
There is still a leak though-fumes from the front of the car and a light "tapping" noise on acceleration.
Looking under the bonnet, the gasket heatshields are in poor condition, so I was thinking replace the manifold gaskets, but before I start, is there any likelihood of cracks in the manifold as there is with other cars?
Thanks.
Kind regards
John
1989 320i Touring
1993 E34 525i SE Touring
1979 Porsche 924 Lux
1982 Porsche 924 Lux
1985 Porsche 944 Lux
John
1989 320i Touring
1993 E34 525i SE Touring
1979 Porsche 924 Lux
1982 Porsche 924 Lux
1985 Porsche 944 Lux
-
daimlerman
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Check carefully for broken exhaust studs,at the front and the back of the engine.The cast manifold has a habit of warping banana shaped and pulling the studs out....
Youth is wasted on the young.
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capri_rob
- Married to the E30 Zone

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Good luck getting the nuts off without breaking the studs
You need to drench them in WD40 and penetrating oil for serveral days prior to attempting this, then get the engine hot, make sure you use a good quality tight fitting socket and then pray
You need to drench them in WD40 and penetrating oil for serveral days prior to attempting this, then get the engine hot, make sure you use a good quality tight fitting socket and then pray

e30topless said : Proper BMW's have 4 headlights, last of the run was the E30 and E34/E32 anything after that is just complete shite
- rover-2000
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Looking forward to it......
Thanks guys.
Thanks guys.
Kind regards
John
1989 320i Touring
1993 E34 525i SE Touring
1979 Porsche 924 Lux
1982 Porsche 924 Lux
1985 Porsche 944 Lux
John
1989 320i Touring
1993 E34 525i SE Touring
1979 Porsche 924 Lux
1982 Porsche 924 Lux
1985 Porsche 944 Lux
wd & heat ftw!capri_rob wrote:Good luck getting the nuts off without breaking the studs![]()
You need to drench them in WD40 and penetrating oil for serveral days prior to attempting this, then get the engine hot, make sure you use a good quality tight fitting socket and then pray
It does sound like you have a cracked manifold..
if you have a feel around when you start her up in the morning it may be obvious but newish cracks tend to hide until it's up to temp
- Brianmoooore
- E30 Zone Team Member

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Whatever manifold you put back on, check that it is flat with a straight edge across the face. Get it ground flat if it isn't.
- rover-2000
- E30 Zone Newbie

- Posts: 226
- Joined: Thu Aug 25, 2011 11:00 pm
- Location: Walsall
I'm starting to wonder whether to get a known good manifold and just swap it anyway. The car needs to be roadworthy, so I can't afford to be stuck half way through the job.....
Kind regards
John
1989 320i Touring
1993 E34 525i SE Touring
1979 Porsche 924 Lux
1982 Porsche 924 Lux
1985 Porsche 944 Lux
John
1989 320i Touring
1993 E34 525i SE Touring
1979 Porsche 924 Lux
1982 Porsche 924 Lux
1985 Porsche 944 Lux
-
capri_rob
- Married to the E30 Zone

- Posts: 9681
- Joined: Tue Feb 19, 2008 11:00 pm
- Location: South Staffordshire
Probably the easiest way - you should be able to get a 320i standard manifold for next to nothing, get a machine shop to check its flat and you're halfway there - as already noted the "interesting" bit will be getting the old one off 

e30topless said : Proper BMW's have 4 headlights, last of the run was the E30 and E34/E32 anything after that is just complete shite
- rover-2000
- E30 Zone Newbie

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- Joined: Thu Aug 25, 2011 11:00 pm
- Location: Walsall
Great-so has anyone got a standard 320 exhaust manifold to sell, preferably cheap! ?
Kind regards
John
1989 320i Touring
1993 E34 525i SE Touring
1979 Porsche 924 Lux
1982 Porsche 924 Lux
1985 Porsche 944 Lux
John
1989 320i Touring
1993 E34 525i SE Touring
1979 Porsche 924 Lux
1982 Porsche 924 Lux
1985 Porsche 944 Lux
- rover-2000
- E30 Zone Newbie

- Posts: 226
- Joined: Thu Aug 25, 2011 11:00 pm
- Location: Walsall
Thanks Rob ! I assume they are all the same? (It's even off the same year and model as ours!)
Kind regards
John
1989 320i Touring
1993 E34 525i SE Touring
1979 Porsche 924 Lux
1982 Porsche 924 Lux
1985 Porsche 944 Lux
John
1989 320i Touring
1993 E34 525i SE Touring
1979 Porsche 924 Lux
1982 Porsche 924 Lux
1985 Porsche 944 Lux
- Brianmoooore
- E30 Zone Team Member

- Posts: 49358
- Joined: Mon Jan 10, 2005 11:00 pm
Facelift RH drive 2.0 and 2.5 manifolds are all the same.
mine was doing this had 3 snapped studs..
had manifold taken off and put back on my a mate he drilled out the snapped bolts
all was fine then about 2 weeks ago my exhaust was blowing again really bad soundedl ike a tractor this time the bolts have snapped on the down pipe
had manifold taken off and put back on my a mate he drilled out the snapped bolts
all was fine then about 2 weeks ago my exhaust was blowing again really bad soundedl ike a tractor this time the bolts have snapped on the down pipe

