Rebuilding Headlights

General E30 related discussions -
Please put technical questions in E30 Tech Help forum below

Moderator: martauto

tom325sport
E30 Zone Regular
E30 Zone Regular
Posts: 819
Joined: Tue Jan 11, 2005 11:00 pm
Location: Guernsey

Post Mon Apr 20, 2015 4:58 pm

Now my car resides in Guernsey and there are hardly any street lights, I thought I'd sort out my terrible headlights.
Has anyone got a guide of how to rebuild these (facelift Convertible smileys) and what parts I'd need? I know the adjusters are gone!!
Speedtouch
Old Skooler
Old Skooler
Posts: 14100
Joined: Tue Feb 14, 2006 11:00 pm
Location: Canterbury

Post Mon Apr 20, 2015 5:08 pm

///M aurice
ECU Upgrade EPROM Chips, £40 posted within the UK. Note these are not Zone chips.
viewtopic.php?f=6&t=279421
Grrrmachine
E30 Zone Wiki / Team Member
E30 Zone Wiki / Team Member
Posts: 8043
Joined: Sat Feb 09, 2008 11:00 pm
Location: Warsaw, Poland

Post Mon Apr 20, 2015 5:33 pm

Most likely the reflector has melted around the bulb, so the only solution is replace the whole reflecting part of the unit (not the lens or the glass, but the chrome-plated cone bit). This is only held on with three screws per light, and is interchangeable with E34 parts. The part number is listed on the back, but I have no idea where you'd get some; I had my lights redone professionally and that's the bit they replaced.

As for the adjusters; just use RealOEM to buy the plastic clips, and get new long screws if you think you need them. Get extra clips as even new ones break when being fitted.

All in all it cost me just over 200 quid to bring my lights back to optimum condition.
Last edited by Grrrmachine on Mon Apr 20, 2015 8:43 pm, edited 1 time in total.
tom325sport
E30 Zone Regular
E30 Zone Regular
Posts: 819
Joined: Tue Jan 11, 2005 11:00 pm
Location: Guernsey

Post Mon Apr 20, 2015 8:07 pm

Right I'll get on the case then and order some new parts!
Anyone selling any smiley headlights?
User avatar
mikemike
E30 Zone Newbie
E30 Zone Newbie
Posts: 82
Joined: Mon Oct 27, 2014 11:00 pm

Post Thu Jul 02, 2015 9:24 pm

hi from mike , I replaced my headlights with a set from Germany as the adjusters had corroded and broken , so I do have 3 sets of smiley headlights going spare with the carriers , so might be able to help , cheers from mike