Sport Upgrades
Moderator: martauto
So I have been considering doing some upgrades on my sport.
1- Without swapping out the original M20B25 what's the best budget upgrades to boost power and is 200bhp achievable without going the 2.7 route??
2- what's required to do a proper 2.7 (crank, cam, etc) ?
1- Without swapping out the original M20B25 what's the best budget upgrades to boost power and is 200bhp achievable without going the 2.7 route??
2- what's required to do a proper 2.7 (crank, cam, etc) ?
May as well go M20B2.8 if going for a 2.7 or complete M52.

M50B25NonVanos & M52B28Vanos Heads for sale. Pm Me.
Look in the M20 section, pages and pages of info to digest before asking such questions 
1982 E21 316 Baltic Blau
1989 318i 2 Door Sterling Silber
Feedback: http://www.e30zone.net/modules.php?name ... highlight=
1989 318i 2 Door Sterling Silber
Feedback: http://www.e30zone.net/modules.php?name ... highlight=
Porting, cam, ecu, research...Fastroad wrote:Didn't the c2.7 Alpina produce around 210bhp, wondering what the difference is.zaust wrote:No cheap way fella.
Even a lot of 2.7 conversions bearly touch 200.
1982 E21 316 Baltic Blau
1989 318i 2 Door Sterling Silber
Feedback: http://www.e30zone.net/modules.php?name ... highlight=
1989 318i 2 Door Sterling Silber
Feedback: http://www.e30zone.net/modules.php?name ... highlight=
Wiki has plenty too. Is your sport stock then? Thought you had a tasty green track toy?Fastroad wrote:Did that first but couldn't find what I was looking for, but thankssuedenim wrote:Look in the M20 section, pages and pages of info to digest before asking such questions
1982 E21 316 Baltic Blau
1989 318i 2 Door Sterling Silber
Feedback: http://www.e30zone.net/modules.php?name ... highlight=
1989 318i 2 Door Sterling Silber
Feedback: http://www.e30zone.net/modules.php?name ... highlight=
Have a couple of track toys ( did not go ahead with the green, was tempted but other things stopped that pursuit)suedenim wrote:Wiki has plenty too. Is your sport stock then? Thought you had a tasty green track toy?Fastroad wrote:Did that first but couldn't find what I was looking for, but thankssuedenim wrote:Look in the M20 section, pages and pages of info to digest before asking such questions
Just bought this 325i sport for a bit of daily driving.
Go fast stripes add 12-15bhp. 
Tech I or II? Any photos of your sport?Fastroad wrote:Have a couple of track toys ( did not go ahead with the green, was tempted but other things stopped that pursuit)suedenim wrote:Wiki has plenty too. Is your sport stock then? Thought you had a tasty green track toy?Fastroad wrote: Did that first but couldn't find what I was looking for, but thanks
Just bought this 325i sport for a bit of daily driving.
1982 E21 316 Baltic Blau
1989 318i 2 Door Sterling Silber
Feedback: http://www.e30zone.net/modules.php?name ... highlight=
1989 318i 2 Door Sterling Silber
Feedback: http://www.e30zone.net/modules.php?name ... highlight=
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Speedtouch
- Old Skooler

- Posts: 14069
- Joined: Tue Feb 14, 2006 11:00 pm
- Location: Canterbury
Sounds like you need to fit freeflow's super-duper new ECU - apparently, this will increase power from 164bhp to almost 200bhp on a stock engine!
http://www.e30zone.net/modules.php?name ... 25&start=0
http://www.e30zone.net/modules.php?name ... 25&start=0
///M aurice
ECU Upgrade EPROM Chips, £40 posted within the UK. Note these are not Zone chips.
viewtopic.php?f=6&t=279421
ECU Upgrade EPROM Chips, £40 posted within the UK. Note these are not Zone chips.
viewtopic.php?f=6&t=279421
And fill it with some 10w40 snake oilSpeedtouch wrote:Sounds like you need to fit freeflow's super-duper new ECU - apparently, this will increase power to almost 200bhp!
http://www.e30zone.net/modules.php?name ... 25&start=0
1982 E21 316 Baltic Blau
1989 318i 2 Door Sterling Silber
Feedback: http://www.e30zone.net/modules.php?name ... highlight=
1989 318i 2 Door Sterling Silber
Feedback: http://www.e30zone.net/modules.php?name ... highlight=
Tech2. Will get some pictures up in a build thread as soon as I decide which route to go down.suedenim wrote:Tech I or II? Any photos of your sport?Fastroad wrote:Have a couple of track toys ( did not go ahead with the green, was tempted but other things stopped that pursuit)suedenim wrote: Wiki has plenty too. Is your sport stock then? Thought you had a tasty green track toy?
Just bought this 325i sport for a bit of daily driving.
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zaust
- Zone day release
- Posts: 13007
- Joined: Sun Jan 09, 2005 11:00 pm
- Location: Somewhere in Hertfordshire , or press Ctrl + W
And some more. But how many actually made that figure.suedenim wrote:Porting, cam, ecu, research...Fastroad wrote:Didn't the c2.7 Alpina produce around 210bhp, wondering what the difference is.zaust wrote:No cheap way fella.
Even a lot of 2.7 conversions bearly touch 200.
Did see this but did not want to delete the AFMSpeedtouch wrote:Sounds like you need to fit freeflow's super-duper new ECU - apparently, this will increase power from 164bhp to almost 200bhp on a stock engine!![]()
http://www.e30zone.net/modules.php?name ... 25&start=0
I wouldn't want to delete the contents of my wallet until there was more evidence of the power gains.Fastroad wrote:Did see this but did not want to delete the AFMSpeedtouch wrote:Sounds like you need to fit freeflow's super-duper new ECU - apparently, this will increase power from 164bhp to almost 200bhp on a stock engine!![]()
http://www.e30zone.net/modules.php?name ... 25&start=0
1982 E21 316 Baltic Blau
1989 318i 2 Door Sterling Silber
Feedback: http://www.e30zone.net/modules.php?name ... highlight=
1989 318i 2 Door Sterling Silber
Feedback: http://www.e30zone.net/modules.php?name ... highlight=
I totally agree.suedenim wrote:I wouldn't want to delete the contents of my wallet until there was more evidence of the power gains.Fastroad wrote:Did see this but did not want to delete the AFMSpeedtouch wrote:Sounds like you need to fit freeflow's super-duper new ECU - apparently, this will increase power from 164bhp to almost 200bhp on a stock engine!![]()
http://www.e30zone.net/modules.php?name ... 25&start=0
TBH from everything I have read on the zone wiki and comments on this thread regarding upgrading a M20 Engine it sounds like a pointless exercise and waste of money for little gain.
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jimbom30cab
- Tech 1 freak
- Posts: 7634
- Joined: Mon Oct 12, 2009 11:00 pm
- Location: in the garage
If you have the cash then buy Lee Parkes B10 conversion kit - 260bhp out the box with a mountain of torque. For the £££ you won't get any better plug and play 260bhp conversions.
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Speedtouch
- Old Skooler

- Posts: 14069
- Joined: Tue Feb 14, 2006 11:00 pm
- Location: Canterbury
Referring to your original post, there are some good 'budget' bolt-on upgrades to spice it up by a noticeable amount, namely, hotter cam, chip, six-branch, BBTB, as fitted by Alpina to the Tech 2 325i Sport, for the C2 2.5 package, which gave around 190bhp.
To get any major gains though, will involve dismantling the engine to improve on what's already a pretty good spec.
To get any major gains though, will involve dismantling the engine to improve on what's already a pretty good spec.
///M aurice
ECU Upgrade EPROM Chips, £40 posted within the UK. Note these are not Zone chips.
viewtopic.php?f=6&t=279421
ECU Upgrade EPROM Chips, £40 posted within the UK. Note these are not Zone chips.
viewtopic.php?f=6&t=279421
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jimbom30cab
- Tech 1 freak
- Posts: 7634
- Joined: Mon Oct 12, 2009 11:00 pm
- Location: in the garage
If you wanted max bang for your buck without busting the wallet, then i would
1. Buy one of Speedtouch's chips
2. Get a BBTB off maggspower
This will set you back the cost of a couple of nights on the town and make a very noticable difference to the daily drive
I got 2-3mpg more with the BBTB and it made a really noticable difference, the best £100 i've ever spent on the car, can't recommend it enough.
after this it might be worth fitting a high lift cam and lightened fly both of which would cost a lot more and involve plenty of engine work.
Maybe bigger injectors but i don't know how sucessful this would be on a M20
1. Buy one of Speedtouch's chips
2. Get a BBTB off maggspower
This will set you back the cost of a couple of nights on the town and make a very noticable difference to the daily drive
I got 2-3mpg more with the BBTB and it made a really noticable difference, the best £100 i've ever spent on the car, can't recommend it enough.
after this it might be worth fitting a high lift cam and lightened fly both of which would cost a lot more and involve plenty of engine work.
Maybe bigger injectors but i don't know how sucessful this would be on a M20
Nearly every "zone" 2.7 uses an eta bottom end which is the biggest difference.Fastroad wrote:Didn't the c2.7 Alpina produce around 210bhp, wondering what the difference is.zaust wrote:No cheap way fella.
Even a lot of 2.7 conversions bearly touch 200.
To get gains from an M20 costs ££££ but it can be done.Fastroad wrote:TBH from everything I have read on the zone wiki and comments on this thread regarding upgrading a M20 Engine it sounds like a pointless exercise and waste of money for little gain.
The most powerful M20 i know of on the zone belongs to Reggid.
3.1 and 260 odd bhp.
This is why conversions make sense. But for those wanting to keep some originality, it's either make do with standard power or start spendingFastroad wrote: TBH from everything I have read on the zone wiki and comments on this thread regarding upgrading a M20 Engine it sounds like a pointless exercise and waste of money for little gain.
I'm still trying to decide what to do with my Sport. Originality wasn't a big issue for me (I did fit an S50 after all), but I'm swaying towards refitting the M20, maybe in 2.8 or 3.0 form. On the other hand, a decent M52 conversion will most likely be cheaper than building a 200+bhp M20.
James
'91 325i Sport
'93 318i touring 16v
'91 325i Sport
'93 318i touring 16v
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SHAKEELE30
- Boost Junkie
- Posts: 3273
- Joined: Mon Apr 04, 2005 11:00 pm
- Location: CROYDON
supercharge it>>> 
I have seen in a few places the 324td crank is the same as the one alpina used or would this be considered this to be exactly the same as using the Etabss325i wrote:Nearly every "zone" 2.7 uses an eta bottom end which is the biggest difference.Fastroad wrote:Didn't the c2.7 Alpina produce around 210bhp, wondering what the difference is.zaust wrote:No cheap way fella.
Even a lot of 2.7 conversions bearly touch 200.
The eta crank and TD crank have the same stroke, just one is forged and one is cast but thats no the issue.Fastroad wrote:I have seen in a few places the 324td crank is the same as the one alpina used or would this be considered this to be exactly the same as using the Etabss325i wrote:Nearly every "zone" 2.7 uses an eta bottom end which is the biggest difference.Fastroad wrote: Didn't the c2.7 Alpina produce around 210bhp, wondering what the difference is.
The main and important difference is that the Alpina 2.7 used 135mm rods and custom pistons where as the "zone" eta based 2.7's use 130mm rods and the eta or 325i pistons.
Think I might give this a go for a quick fix while I decide what to really do with it.Speedtouch wrote:Referring to your original post, there are some good 'budget' bolt-on upgrades to spice it up by a noticeable amount, namely, hotter cam, chip, six-branch, BBTB, as fitted by Alpina to the Tech 2 325i Sport, for the C2 2.5 package, which gave around 190bhp.
To get any major gains though, will involve dismantling the engine to improve on what's already a pretty good spec.
Dont expect any gains from the ebay six branches.
And in response to speed touch, Alpina never used a BBTB or six branch on the C2.5/Sport pack engine.
And in response to speed touch, Alpina never used a BBTB or six branch on the C2.5/Sport pack engine.
BTB.





