Page 1 of 15

M30 install into calypso cab. Back on the road :)

Posted: Sun Oct 21, 2012 8:29 pm
by jimbom30cab
Making a start now on swapping the old M40 donk out of the cabbie, its faithful old lump but M30 power is calling. Firstly thanks to all the guys posting their experiences on here, i've read the lot word for word and can't say how much i appreciate your advice. I picked up an engine from Barry about a year ago. e34 M30B35, pretty good lump actually and all looks in good condition. Since then i've got hold of the following bits:

M30 Manual box
e28 m535 rad
e28 m535 flywheel and clutch kit
engine mounts
new water pump
spigot bearing

few pics:

the turd:

Image

the lump:

Image

now in bits

Image

box of stuff for blasting and powercoating

Image

lifting the head off

Image

looks ok

Image

Image

Image

Image

need another one of these then

Image

taking the cam out was a bit of a bitch of a job

[IMG]http://i1181.photobucket.com/albums/x43 ... G_1905.jpg[/IMG

ok so next thing is get the head sorted, remove all the rocker arms, springs and valves, send the head off to be pressure tested and skimmed. i'll clean up all the valves and re-lap them in when the head gets back. Shrick cam to be fitted. :D

Anyone know if a 1mm skim and a shrick 284-deg cam will still keep sufficient piston/valve clearance...?? I'll better do some maths to check also !!

Need to get a whole load of stuff also including engine service items and additional kit to fit the lump.

wish me luck, am going to need it !!!

Re: M30 rebuild and install

Posted: Sun Oct 21, 2012 9:00 pm
by zaust
Rav's got a contender :)

Look's good. I can't awnser about the cam but I do have a 1mm skim. Using a e28 m535 cam this time round but last time i used a e34b30 cam and I wish I had left it in.

Re: M30 rebuild and install

Posted: Sun Oct 21, 2012 9:10 pm
by jimbom30cab
Thanks, yes the B30 cam is a good cam i've heard. :D

Re: M30 rebuild and install

Posted: Sun Oct 21, 2012 11:09 pm
by Rav335uk
jimboe39540i wrote:
lifting the head off

Image

looks ok
Your pic of the E34 Head look different to mine :?
I'm wondering if mine is an early E28 head? :?

Image

Re: M30 rebuild and install

Posted: Mon Oct 22, 2012 11:33 am
by Andyboy
You're better off sending the whole head along with new bits to Corry's in Hemel and let them do it all. M30 heads can be a right bastard, particularly if you're trying to reuse old rocker shafts (top tip - don't). The last time I tried that the bastard got stuck halfway in and did not want to come out because I didn't have access to a slide hammer where I was doing the job. There was consequently some epic language and secondhand shafts with the ends slightly mushroomed over - it doesn't take much. Don't reuse old rocker shafts!
Before pulling the old shafts out, mark them very carefully. There are four of them, they are different and they fit in a certain way so the head bolt cut outs and rocker shaft clips are in the right place - they're a fucking hateful bit of design really. It's worth skimming the head to get the compression up as well.

Re: M30 rebuild and install

Posted: Mon Oct 22, 2012 11:35 am
by Andyboy
Rav335uk wrote: I'm wondering if mine is an early E28 head? :?
What's the head number? 358? 473?

Re: M30 rebuild and install

Posted: Mon Oct 22, 2012 12:37 pm
by jimbom30cab
I'll post up my head number on here when i get home Rav

Re: M30 rebuild and install

Posted: Mon Oct 22, 2012 12:50 pm
by TPS
Looking good Jim

Re: M30 rebuild and install

Posted: Mon Oct 22, 2012 12:51 pm
by jimbom30cab
You know what Andyboy, I’m glad you mentioned that as i was looking at those rocker shafts thinking, if can get them all the way out and back in without damaging anything I’ll be surprised. So i gave Corry’s a call and they are going to replace the valve stem oil seals, de-coke the head and valves, re-lap the valves, change the broken rocker arm, replace the cam, skim and pressure test - all for a decent price really and it guarantees a proper job also.

Re: M30 rebuild and install

Posted: Mon Oct 22, 2012 12:57 pm
by Andyboy
jimboe39540i wrote:You know what Andyboy, I’m glad you mentioned that as i was looking at those rocker shafts thinking, if can get them all the way out and back in without damaging anything I’ll be surprised. So i gave Corry’s a call and they are going to replace the valve stem oil seals, de-coke the head and valves, re-lap the valves, change the broken rocker arm, replace the cam, skim and pressure test - all for a decent price really and it guarantees a proper job also.
Aah nice one - Corry's heads really do come back like new.

Re: M30 rebuild and install

Posted: Mon Oct 22, 2012 1:03 pm
by jimbom30cab
great :D did you use an OEM head gasket ??

Re: M30 rebuild and install

Posted: Mon Oct 22, 2012 1:05 pm
by Andyboy
Yes, always. If not BMW, Reinz or Elring. I wouldn't even use a Payen - it's a bastard job you want to do once. The head bolts go again though. Don't forget to bolt the front cover on the head as that needs to be skimmed at the same time.

Re: M30 rebuild and install

Posted: Mon Oct 22, 2012 1:09 pm
by Rav335uk
jimboe39540i wrote:I'll post up my head number on here when i get home Rav
Cheers. :D
Andyboy wrote:
Rav335uk wrote: I'm wondering if mine is an early E28 head? :?
What's the head number? 358? 473?
Can't find out ndy till I get to the garage.
But wouls it make much of a difference if i'm going F/I. :?

Re: M30 rebuild and install

Posted: Mon Oct 22, 2012 1:22 pm
by Andyboy
E28 style motors were 10:1 compression. Later ones were 9.2:1.

Re: M30 rebuild and install

Posted: Mon Oct 22, 2012 1:37 pm
by TPS

Re: M30 rebuild and install

Posted: Mon Oct 22, 2012 2:10 pm
by jimbom30cab
yes Phil

Re: M30 rebuild and install

Posted: Mon Oct 22, 2012 2:11 pm
by jimbom30cab
Yes, always. If not BMW, Reinz or Elring. I wouldn't even use a Payen - it's a bastard job you want to do once. The head bolts go again though. Don't forget to bolt the front cover on the head as that needs to be skimmed at the same time.
Thanks :D

Re: M30 rebuild and install

Posted: Mon Oct 22, 2012 8:27 pm
by jimbom30cab
1708843

is the number on my head Rav

Re: M30 rebuild and install

Posted: Mon Oct 22, 2012 10:29 pm
by Rav335uk
jimboe39540i wrote:1708843

is the number on my head Rav
Same casting number on mine too. :mad:

Re: M30 rebuild and install

Posted: Mon Oct 22, 2012 10:41 pm
by jimbom30cab
am a bit gutted with mine, looks like i damaged one of the cam shaft bearings whilst removing the cam, thought i was doing it carefully enough also, i've mushroomed up the edge of a bearing a bit where the cam sits....i hope the machine shop "corrys" can fix it otherwise i'm going to need another head ..am really gutted... :( Wish i'd left it all alone and simply sent the lot off to the machine shop, could be an expensive lesson learned...gutted :(

Re: M30 rebuild and install

Posted: Wed Nov 07, 2012 9:39 pm
by jimbom30cab
little update, managed to find a replacement head thanks to a well known M30 Guru zoner on here (winx) sent it off to Corry's and got home from work today, looks like Christmas come early, this was in the garage:
Image
reconditioned cylinder head. Replacement rockers, exhaust valve guides, oil seals, skimmed 0.5mm, valves lapped in and pressure tested and best bit.....a Shrick 284/280 cam fitted. All looks nice and a good job done at not a bad price also really

Image


Quite pleased with that. Next up is continue to clean up and paint all the bits and bobs. Really need to get that crank nut off so i can replace the chain guides as one is cracked.

Re: M30 rebuild and install

Posted: Wed Nov 07, 2012 9:40 pm
by jimbom30cab
Image

Re: M30 rebuild and install

Posted: Wed Nov 07, 2012 10:53 pm
by mcbonio
Foooking pornographic mate..! Another M30 donk FTW.! :cool:

Re: M30 rebuild and install

Posted: Wed Nov 07, 2012 11:16 pm
by leeparkes
:cool:

With all this headwork flying about im getting proper tempted to pull mine off for a spuce up.

How much did corry's charge for the work?

Re: M30 rebuild and install

Posted: Thu Nov 08, 2012 12:16 am
by Rav335uk
I have sent my head off for more work Lee winkeye

Re: M30 rebuild and install

Posted: Thu Nov 08, 2012 8:18 am
by jimbom30cab
£200 postage plus £23 postage and some VAT.

They did a really nice job and called me after to check i was ok with fitting it, like not rotating the rocker shafts as they are all lined up and ensuring the spray bar is pointing the right way (arrow towards the cam sprocket). Overall, i would recommend them.

Re: M30 rebuild and install

Posted: Thu Nov 08, 2012 9:18 am
by Rav335uk
That sounds a decent price.

Re: M30 rebuild and install

Posted: Thu Nov 08, 2012 9:30 am
by jimbom30cab
yer, can't compain at all. Really need to get that crank nut off now, then i can strip down the rest of the block. I've got 3 boxes of stuff now:

Box 1 - Blast and powercoat black
Box 2 - Blast and powercoat silver
Box 3 - Blast only and will get the TB media blasted with soda if i can

Spent ages looking at peoples M30 conversions mostly on here to see what the best looking colours are for the various bits. Lee - your's looks great so i'll probably do something very similar to yours if you don't mind!!!

Then i suppose i'll be robbed by the stealer for a box of gaskets and seals, might have to wait until after xmas for that :D :D

I cleaned out the ICV last night, got loads of gunk out of it but there is still some black marks on the inside looks like cooked on oil. Do you think it will be ok or should they look minty new inside?

Re: M30 rebuild and install

Posted: Thu Nov 08, 2012 9:40 am
by Rav335uk
Gaskets and seal from Matt (Meatballs) ECP, I got all mine from him, Elring H/G set, new waterpump, Stealers for New chain guides,

And you do know you have to replace the Headbolts on these when you pull them apart, right??

What did you use to clean the ICV out?

Re: M30 rebuild and install

Posted: Thu Nov 08, 2012 10:07 am
by jimbom30cab
Thanks Rav, i'll do that, headbolts make sense also, they probably are not that expensive anyway.

I used carb cleaner and a toothbrush for the ICV

ta

Re: M30 rebuild and install

Posted: Thu Nov 08, 2012 10:15 am
by Rav335uk
Headbolts were about £27 for the Elring ones.

Cleaning the ITB sound right, the black scoring maybe due to deposits sitting in there and when the shaft rotates has caused some scoring.

Re: M30 rebuild and install

Posted: Thu Nov 08, 2012 10:36 am
by staley_turbo
Another good m30 :)

Cant beat them can you. winkeye

Re: M30 rebuild and install

Posted: Thu Nov 08, 2012 10:51 am
by jimbom30cab
cool, thanks, i'll plug it all in, take some restistance readings and it should be fine. Can't wait to get all the reconditioning work done then start putting it all back together, bet it will drive a bit different to the trusty old M40 lump !!

Re: M30 rebuild and install

Posted: Thu Nov 08, 2012 2:21 pm
by mcbonio
Nice work Jim. Prepare to say goodbye to traction! :wave:

Re: M30 rebuild and install

Posted: Thu Nov 08, 2012 2:23 pm
by jimbom30cab
LOL nice one mcbonio.....can't wait but better change that 4.1 diff first i think