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My M30 conversion so far: SHE's ALIVE!

Posted: Mon Oct 13, 2008 11:36 pm
by Rav335uk
Hi guys, I know I've been on at this for ages, but heres some pics now.

Engine all powdercoated and ready to go in tomorrow
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Powerflex for all boshes, both roll bars, dif, rear subframe and front
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Diff bought from Bavarian Beauties 3.46
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M30 gearbox with M20 mounting and 325i linkage with Z3 shortshift
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Will get more pics up tomorrow when i've got the engine in.
And of my new E21 project hopefully. :cool:

Re: My M30 conversion so far

Posted: Mon Oct 13, 2008 11:43 pm
by leeparkes
nice one,bet you cant wait till its done :thumb:

Re: My M30 conversion so far

Posted: Mon Oct 13, 2008 11:47 pm
by Rav335uk
No way, been tooo long waiting for the thing to be done, but took this week off work to get things going down there.But hopefully should be done finally :cool:

Re: My M30 conversion so far

Posted: Mon Oct 13, 2008 11:54 pm
by whipsey
did you powder coat the whole engine?

Re: My M30 conversion so far

Posted: Mon Oct 13, 2008 11:57 pm
by Rav335uk
No way! That would take tooooo long and involve striping it all down, only the rocker cover, the inlet manifold and the mounts.Throttle body was going to be done, but i had that water blasted and come out like brand new, so left it at that.Might coat the engine in black heatproof paint though seeing as you've asked the question :cool:

Re: My M30 conversion so far

Posted: Tue Oct 14, 2008 12:05 am
by whipsey
can you powdercoat then? winkeye

Re: My M30 conversion so far

Posted: Tue Oct 14, 2008 12:14 am
by Rav335uk
No not me, my mates workplace use this guy alot, so gets a realyy good price, both items cost me £30.00.
He did my wheels at £25.00 each for the Alpinas, anti roll bars at £30.00 :cool:

Posted: Tue Oct 14, 2008 12:47 am
by DRIFTBOY
Looking good dude! 8)

Sorry to go slightly off topic but have you got any pics of the bonnet vent, and where / how did you get it done? Thanks! :)

Re:

Posted: Tue Oct 14, 2008 1:01 am
by Rav335uk
They were done about 6 yrs ago from a company in or about Bournmouth.Was the only e30 he'd done and cost me £160.00.
It was done on a large press where had to take off the bonet.
Company name was COOL LOUVRES.

Best pic I found so far
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Posted: Tue Oct 14, 2008 1:03 am
by DRIFTBOY
Aaah, I know of Cool Louvres, thanks mate! :)

Re:

Posted: Tue Oct 14, 2008 1:06 am
by Rav335uk
No probs kiddo :cool:

Re:

Posted: Tue Oct 14, 2008 1:23 am
by charlE30
Rav your car looks amazing mate, I love absolutely everything about it especially that two tone interior :cool:

How long do you reckon until your on the road??

Re:

Posted: Tue Oct 14, 2008 8:10 am
by Rav335uk
Rav your car looks amazing mate, I love absolutely everything about it especially that two tone interior

How long do you reckon until your on the road??
Cheers

Off now to the garage after I drop the kids of to school, to days plan is to get the engine and box in and bolted up.
Then read up on the elecy side of things tonight and get back on it tomorrow.
Where abouts in Warwick are you based? :cool:

Re:

Posted: Tue Oct 14, 2008 11:43 am
by winx
Good work! That'll be seriously depressing if you start after me and finish before! well done and keep us updated
! :cool:

Re:

Posted: Tue Oct 14, 2008 12:02 pm
by zaust
I am so pleased you put the pic up with the 25 linkage and z3 shift on. At least I know mine will go on now.

Re:

Posted: Tue Oct 14, 2008 3:10 pm
by Rav335uk
Quick question regards to the blkhaed if anybody knows, How much did you have to alter the firewall to get the gearbox in , as the guy reckons we have to take the engine out again but i think it will clear.? :cool:

Posted: Tue Oct 14, 2008 6:42 pm
by DRIFTBOY
I did try and bash the bulkhead in at the 'mouth' of the transmission tunnel, but it's very strong there and it barely moved.

I ended up chopping off the top bellhousing bolt lug from the top of the gearbox, it gives it a bit of room and in position 3 you'll struggle to get that bolt out big time!

I also removed all the soundproofing from the bulkhead and tunnel, but kept the heat shields.

Re:

Posted: Tue Oct 14, 2008 6:55 pm
by Rav335uk
Looks like what i'll be doing then tomorrow, out with the angle grinder and "OFF WITH ITS HEAD" :mad:
Also what flywheel did you use, i've used the 525m30 single and starter motor with new clutch.
My origional was Dual "heavytweight" mass, and its heavy

Posted: Tue Oct 14, 2008 7:03 pm
by DRIFTBOY
I used E28 M535i single mass, somewhere near 5kg lighter than the E34 dual mass one.

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Posted: Tue Oct 14, 2008 11:22 pm
by Rav335uk
I couldn't find one so opted for what was around at the time, looked ok.
Did you have your g/box attached to the engine when you put it in? :cool:

Posted: Tue Oct 14, 2008 11:46 pm
by DRIFTBOY
I find it easiest to take engine out after the gearbox is removed but put it in with gearbox attached.

Re:

Posted: Tue Oct 14, 2008 11:54 pm
by Rav335uk
How did you go about doin that as we found it difficult enough with out the g/box on to get pos 3.

Posted: Wed Oct 15, 2008 12:01 am
by DRIFTBOY
Did you have the rubber engine mounts loose where the nut is on the cross-member from underneath?

And having a mate there with a big stick to lever the engine around as you get the stud of the engine mount through the bracket helps a lot too.

Re:

Posted: Wed Oct 15, 2008 12:16 am
by Rav335uk
No the mounts were bolted in before, should they have been loose??? winkeye
And how the feck did you get it in with the g/box attached, as you missed that from earlier :mad:

Posted: Wed Oct 15, 2008 12:24 am
by DRIFTBOY
Loosen the mounts from underneath and it makes it sooo much easier to get the brackets over the studs, once there on the hardest bit is over!
Keep fingers out of the way though as the engine can suddenly drop down onto the mounts! 8O
You can push the mount around with a screwdriver or similar tool.

I used a normal hydraulic engine hoist, tied the rope just around the engine about in the middle so it goes in at an alarming angle! With the front of the car nice and high up on stands.

A trolley jack under the back of the gearbox can help line things up as the whole lump goes down, back and level in gradual steps.

Re:

Posted: Wed Oct 15, 2008 12:34 am
by Rav335uk
OK will try that in the morning.Later dude, off now :cool:

Re:

Posted: Wed Oct 15, 2008 4:03 pm
by charlE30
I managed to get mine in all in one go on my own, I did have the use of a load leveler (attached to an engine hoist) though which makes it a lot easier. I also found it helped to have the back of the car jacked up so the engine doesn't have to go in at such an angle.

I did the same as driftboy, trolley jack under the back of the gearbox, bit fiddly but well worth it :cool:

Load leveler:

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Back end jacked up, engine in and trolley jack handle (gearbox) just visible. I couldn't find any showing the angle it went in at.

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Re:

Posted: Wed Oct 15, 2008 4:15 pm
by Rav335uk
Got mine in today at last, with the gearbox attached with a load leveller too.Bit of a bitch to get in but in and staying in.Will be doing the m30 loom tomorrow and propsahft.Hopefully on friday get on with the exhaust and start it up. :cool:

Re:

Posted: Wed Oct 15, 2008 4:19 pm
by charlE30
rav320uk wrote:Got mine in today at last, with the gearbox attached with a load leveller too.Bit of a bitch to get in but in and staying in.Will be doing the m30 loom tomorrow and propsahft.Hopefully on friday get on with the exhaust and start it up. :cool:
:woohoo: nice one mate, not long to go now :D What exhaust are you using? I'm still on a 325 system which really needs replacing for something a little larger.

Re:

Posted: Wed Oct 15, 2008 4:47 pm
by Rav335uk
I was lucky to have a ramp with the car on it, so we had the car up with a jack underneath the g/box.
Once that was in we bolted the g/box mounts on the sliders underneath and then pushed the engine back and onto to pos 3 mounting points.
My stainless 320 exhaust, should be ok as the diameter is 2.5" so should link up no probs. :cool:

Re:

Posted: Wed Oct 15, 2008 6:10 pm
by whipsey
i need a self leveller :cry:

Re:

Posted: Wed Oct 15, 2008 6:12 pm
by Rav335uk
Believe me you do need it as its a god send.

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Posted: Wed Oct 15, 2008 6:14 pm
by whipsey
i did order one from the facom dealer but they were out of stock might have a search on ebay for one

Re:

Posted: Wed Oct 15, 2008 6:21 pm
by Ziggy
Nah, you just need to get a crane that goes nice and high! Easy enough! :)

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Re:

Posted: Wed Oct 15, 2008 6:22 pm
by whipsey
i've got one of them already so ay just struggle on :x