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325i Sport Hill Climb build-time to turbo

Posted: Sat Feb 15, 2014 6:23 pm
by ross_jsy
Figured I would start a project build for my turd. Owned it for 5 years now and it's getting close to "finished" (if there is such a thing) in this guise.

This is how I bought it:

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Picked it up off a friend of mine at a decent price. Came with an 18 point safety devices cage as well as he was turning it into a hill climb car as well, before selling to buy a Clio Cup car.

He had started removing the sunroof but never finished it and it had a fibreglass sheet taped in place over the hole. A local rally hero and fabricator makes blanking plates out of steel he shapes over a MDF form so I dropped it round to him to be plated out:

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Not a great picture but this is it spot welded in placeL

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After driving it around on the road for a while the top hose blew while I was hooning it. Unfortunately I didn't notice and buy the time I saw the temperature gauge it was too late and the head was cooked. By a stroke of luck, another local e30 owner and hill climber (martinpallot on here) was selling his m50 conversion. It came with an m50 and m52 and I chose the m50 as one day I plan on boosting it.

So with the help of a couple of mates we ripped out the m20:

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And dumped in the m50:

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And that's how it sat for ages as work got incredibly busy so I had no time for it and needed to source a few bits.

So bought some AKG engine mounts and e36 (I think) engine arms and got the engine sitting on those. Gearbox is solid mounted on a modified crossmember as I am using an e30 box so it sits at a different angle.

Then I bought some bits and bobs like WMS brakes and renewed bushes and drop links and left the car for ages as I was getting fed up with it. I also installed a refurb z3 rack with lines and splined shaft from DanThe. Not a great pic:

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Eventually got round to doing more so finished off welding in the roll cage mounts. All looking like this now:

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Will be painting it white when the weather warms up a bit.

Test fit of the cage:

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I think it looks cool as shit :D

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Seating position:

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Not really sure where I am going to fit this, e30's are really narrow!

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Had a go at skinning the boot. Saved 4kg (this was before I tidied it up) but will probably go for fibreglass or carbon when the pennies aren't so tight:

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I then moved house. Annoying went from a large garage with power to a small one without:

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So it has been sat for about a year now with me doing almost nothing to it bar starting it occasionally. Decided I need to pull my finger out and finish the turd so have rigged up some lights ghetto style in the garage. Space is tight though:

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Started on the jobs that have irritated me like cleaning up the brake servo. During preparation:

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Painted:

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Then the starter motor went, and being an idiot I dropped a bolt down into the box and flywheel. Oh well, the box has been rattling really badly so it's an excuse to pull it out and put my decent box on it. Only has 81k on it and is quiet as far as Getrag boxes go. Here it is, waiting to go in. Will give it a good clean first and wait for the weather to improve a little first.

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These also arrived yesterday, will clean up the engine loom nicely:

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That's it for now. I'll try and update as much as I can. Thanks for reading :)

Re: 325i Sport Hill Climb build

Posted: Sat Feb 15, 2014 9:37 pm
by bumpygt
Looking good. What's going on with that trailer?

Re: 325i Sport Hill Climb build

Posted: Sat Feb 15, 2014 10:52 pm
by Gert_8
Subscribed! :)

Re: 325i Sport Hill Climb build

Posted: Sat Feb 15, 2014 11:36 pm
by jmc330i
Looks good 8)
Are you keeping the kit on or taking it off to save some weight?
bumpygt wrote:What's going on with that trailer?
Not a trailer, its a spec lift and dolly.

Re: 325i Sport Hill Climb build

Posted: Sat Feb 15, 2014 11:54 pm
by LondonTom
Caged 325 sport - snap!

Good luck with the rest of the build.

Re: 325i Sport Hill Climb build

Posted: Sun Feb 16, 2014 12:00 am
by G-Bear
I'm in.. Nice start to thread.. I've got time for the long haul :D

Re: 325i Sport Hill Climb build

Posted: Sun Feb 16, 2014 1:18 am
by Rav335uk
Watchin' :cool:

Re: 325i Sport Hill Climb build

Posted: Sun Feb 16, 2014 2:08 pm
by ross_jsy
jmc330i wrote:Looks good 8)
Are you keeping the kit on or taking it off to save some weight
Keeping the kit on but I will be removing the fibreglass inserts (they weigh a ton!) and the shock absorbers and attaching it with bonnet pins. Bought it because I liked Sports so while there's lots of weight to be saved, I would rather be vain and keep it looking good.

Cheers guys :D

Re: 325i Sport Hill Climb build

Posted: Sun Feb 16, 2014 4:28 pm
by magpie
about fookin time :D

Re: 325i Sport Hill Climb build

Posted: Sun Feb 16, 2014 4:36 pm
by ross_jsy
Poor student now a days innit!!

I was also distracted by this for a while which consumed all my toy funds:

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Which I'll be selling when the weather clears up and most likely spend the money on standalone and a turbo manifold

Posted: Sun Feb 16, 2014 6:38 pm
by J4CK05EE30
wow what a waste of nice looking sport... :evil:

Re:

Posted: Sun Feb 16, 2014 7:15 pm
by ross_jsy
Oh do be quiet mate. It's an 80's mass produced saloon, not the sodding crown jewels.

But to rub it in, had 75k, FBMWSH and zero rot and I paid £2500 for it :D

Posted: Sun Feb 16, 2014 7:26 pm
by steve_k
J4CK05EE30 wrote:wow what a waste of nice looking sport... :evil:
Why is it?? Plenty have been ruined by vag fags/drifters/ scene whores, can't see a problem myself :roll:

Re:

Posted: Sun Feb 16, 2014 7:28 pm
by bab-91
It's a tech 2, it was ruined by BM. Let Ross have his fun :D

Re:

Posted: Sun Feb 16, 2014 7:32 pm
by steve_k
bab-91 wrote:It's a tech 2, it was ruined by BM. Let Ross have his fun :D
OI! Them's fighting words round these parts :twisted:

They got it wrong first time that's why they tried again & got it spot on winkeye :D

























Joking, keep it up Ross :)

Re:

Posted: Sun Feb 16, 2014 7:40 pm
by bab-91
You cannot improve on perfection. That is why they failed.


Well lookey here, we have a Mexican standoff :twisted:

Re:

Posted: Sun Feb 16, 2014 7:49 pm
by ross_jsy
To be fair I probably should have used a Tech 1. Lightest e30 around as they are all so rotten :D

Re:

Posted: Sun Feb 16, 2014 8:45 pm
by steve_k
ross_jsy wrote:To be fair I probably should have used a Tech 1. Lightest e30 around as they are all so rotten :D
Oh look, another valid point :D

Re:

Posted: Sun Feb 16, 2014 9:13 pm
by bab-91
steve_k wrote:
ross_jsy wrote:To be fair I probably should have used a Tech 1. Lightest e30 around as they are all so rotten :D
Oh look, another valid point :D

Ah yes very good but then the kit on the tech 2 looks like it was designed by a French minimalist that took its inspiration form PVC wall cladding. :)

Re:

Posted: Sun Feb 16, 2014 9:15 pm
by steve_k
bab-91 wrote:
steve_k wrote:
ross_jsy wrote:To be fair I probably should have used a Tech 1. Lightest e30 around as they are all so rotten :D
Oh look, another valid point :D

Ah yes very good but then the kit on the tech 2 looks like it was designed by a French minimalist that took its inspiration form PVC wall cladding. :)
Saucer of milk for bab? Lol

Re:

Posted: Sun Feb 16, 2014 9:36 pm
by Gert_8
Hey what you girls need is an aero kit, like mine! :)

Re:

Posted: Sun Feb 16, 2014 9:47 pm
by steve_k
Gert_8 wrote:Hey what you girls need is an aero kit, like mine! :)
Don't be shy Gertrude lets see some pics

Re:

Posted: Sun Feb 16, 2014 10:02 pm
by ross_jsy
Gert_8 wrote:Hey what you guys need is a cab to pick up little boys, like mine! :)

Re:

Posted: Sun Feb 16, 2014 11:14 pm
by Gert_8
ross_jsy wrote:
Gert_8 wrote:Hey what you guys need is a cab to pick up little boys, like mine! :)
:) you say that, Rossy, but I know you'd be the first in the queue for a ride in my cabby pushing all the little boys out of the way!

Re:

Posted: Sun Feb 16, 2014 11:58 pm
by ross_jsy
By first in the queue you mean tied up in the boot, don't you :D

Why do I see this thread becoming pages of drivel, with the odd photo of some work I have done?

Re:

Posted: Mon Feb 17, 2014 12:11 am
by jmc330i
ross_jsy wrote: Why do I see this thread becoming pages of drivel, with the odd photo of some work I have done?
You just need to work harder :wink: :D

Re:

Posted: Mon Feb 17, 2014 12:48 am
by ross_jsy
Well next couple of big jobs are pretty weather dependant. Need to roll the turd out the garage to drop the box off, send the flywheel off to Maggs and get it back to install the new box. Also need to spray the interior.

Will have the bulkhead back from the powder coaters soon though, so that can be installed along with the 4 pot wiring loom cover.

Watch this space :D

Posted: Mon Feb 17, 2014 12:52 am
by ross_jsy
Actually you coonts are full of opinions. What do we think for the interior colour, white or a grey colour like Martin has used:

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Re:

Posted: Mon Feb 17, 2014 1:20 am
by bab-91
steve_k wrote:
bab-91 wrote:
steve_k wrote: Oh look, another valid point :D

Ah yes very good but then the kit on the tech 2 looks like it was designed by a French minimalist that took its inspiration form PVC wall cladding. :)
Saucer of milk for bab? Lol
The truth hurts! meow.

Posted: Mon Feb 17, 2014 9:21 am
by steve_k
ross_jsy wrote:Actually you coonts are full of opinions. What do we think for the interior colour, white or a grey colour like Martin has used:

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I'd go for grey, don't know why just would,

Posted: Mon Feb 17, 2014 10:12 am
by Willeh
I'd say white, it just looks clean and down to business.

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etc.

Re:

Posted: Mon Feb 17, 2014 10:57 am
by Gert_8
steve_k wrote:
Gert_8 wrote:Hey what you girls need is an aero kit, like mine! :)
Don't be shy Gertrude lets see some pics
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Re:

Posted: Mon Feb 17, 2014 5:19 pm
by ross_jsy
I have made a balls up. Thought I would offer up the new wiring cover to an old bulkhead panel I had knocking around from when I tried to wire wheel off the insulation. Guess what, it doesn't fit!

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Nothing major, but they stop it sitting flush so I'll grind these off and send this one out to be powder coated. Annoying, needless expense but hey ho!

Out of interest, anyone know how much that panel would cost to get blasted and coated in the UK? Using a local guy and the prices seem a touch steep to me (£110 for media blasting this and a 2 stroke exhaust off my bike plus coating them both, exhaust in high temp stuff)

Re:

Posted: Tue Feb 18, 2014 12:42 am
by DanThe
It would cost under £20 for that panel, but anything high temp is expensive and usually not available with a normal powder coat process

Re:

Posted: Tue Feb 18, 2014 12:48 am
by ross_jsy
I should have asked for a cost break down but to media blast both the exhaust and the panel, plus powder coat just the panel was £70, high temp coating was £40 on top of that.

Oh well, the joy of living on an island