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heater blower new problem

Posted: Thu Jun 11, 2009 10:24 pm
by telboy
my heater blower was blowing fuses so soought advice from the forum and it turned out to be the fan was seized....so i freed it with wd40 and put it back together....it started working on no4 but kept cutting out till eventually it stopped altogether...so i buy asecond hand one on ebay ...fitted it tonight still nothing ..tried the old one again after more wd40 and nothing
checked fuse and its fine
checked relay k7 but door mirrors work (thread on here)

could it be the resistor i have located it but how do remove/replace it
thanks

Re: heater blower new problem

Posted: Thu Jun 11, 2009 10:30 pm
by A1BMW325iSport
resistor or switch?

Re: heater blower new problem

Posted: Thu Jun 11, 2009 10:36 pm
by telboy
where would i find the switch....ta

Re: heater blower new problem

Posted: Thu Jun 11, 2009 11:19 pm
by telboy
forgot to add there is a clicking sort of noise from the engine compartment

Re: heater blower new problem

Posted: Fri Jun 12, 2009 1:23 am
by ucpsale
The bearings have gone on the blower motor, you need a new blower motor.

Re: heater blower new problem

Posted: Fri Jun 12, 2009 9:57 am
by Brianmoooore
The clicking is a self resetting thermal fuse in the resistor pack. The circuit is overloading, but not enough to blow the fuse.

Re: heater blower new problem

Posted: Fri Jun 12, 2009 9:08 pm
by telboy
would i cure this by changing the resistor

Re: heater blower new problem

Posted: Fri Jun 12, 2009 10:54 pm
by Brianmoooore
Only if the thermal fuse is faulty. The chances are that it's just doing its job, and protecting the resistor pack, and that the motor is drawing excess current because of damaged/seized bearings.

Re: heater blower new problem

Posted: Sat Jun 13, 2009 12:28 am
by telboy
but it does it on both blower motors one of which i have just bought second hand but was tested and also turns perfectly freely with no stifness or bearing noise whatsoever..............is ther anyway to test thse motors...in laymans terms as i am a complete electrical novice ie....blue wire /brown wire etc.. thanks

Re: heater blower new problem

Posted: Sat Jun 13, 2009 12:31 am
by Brianmoooore
telboy wrote:but it does it on both blower motors one of which i have just bought second hand but was tested and also turns perfectly freely with no stifness or bearing noise whatsoever
In that case, the original motor probably killed the thermal fuse.

Re: heater blower new problem

Posted: Sat Jun 13, 2009 12:36 am
by telboy
right....bear with me please brian like i said i am an electrical novice.. is the thermal fuse on the resistor which is to the right of the glove box....if so do i need to change this or just part of it..thanks

Re: heater blower new problem

Posted: Sat Jun 13, 2009 1:08 am
by Brianmoooore
Assuming you have the later type heater with no aircon, then it's all in the brown clip in piece in the side of the heater box, under the glovebox.
Pull it out, and see if it all looks OK. The parts are all fairly obvious.

Re: heater blower new problem

Posted: Sat Jun 13, 2009 1:18 am
by telboy
thanks brian i,ll check it out over the weekend

Posted: Sun Jun 14, 2009 6:18 pm
by telboy
ok took the brown clip out and this is what i found...i,m still none the wiser


[img][img]http://i124.photobucket.com/albums/p35/ ... tor010.jpg[/img][/img]


[img][img]http://i124.photobucket.com/albums/p35/ ... tor011.jpg[/img][/img]


[img][img]http://i124.photobucket.com/albums/p35/ ... tor008.jpg[/img][/img]


[img][img]http://i124.photobucket.com/albums/p35/ ... tor013.jpg[/img][/img]



[img][img]http://i124.photobucket.com/albums/p35/ ... tor007.jpg[/img][/img]

Re:

Posted: Tue Jun 16, 2009 12:03 am
by Brianmoooore
First, there should be a steel cover over the resistors.
The thermal trip is the bit that runs across below the three resistors in your first two pics. The actual contacts are just below and to the left of the middle resistor in your second pic.
If the contacts are not actually making contact, the fan motor will not run on speeds 1, 2 or 3, or will repeatably trip and reset if the motor is drawing excess current.
The whole unit is bypassed on position 4, and the fan will operate the same on this setting, if the resistor pack is present or disconnected.

Re:

Posted: Fri Jun 19, 2009 6:10 pm
by telboy
cant be the resistor pack then as the fan does,nt run at all