Ignoring the electrical gremlins for now, back to the metalwork...
Here's the victim:
Tack-it 'n' Whack-it™...
A load of swearing and many hours later:
Note for future reference: best settings for this are power on 1, wire speed just under 3, gas rate on 15L/min. Power on 2 just kept blowing holes, given up on that now and seem to be slowly getting the hang of it, with the odd hole and pinhole here and there to fix.
Seam sealer drying ready for more primer + top coat tomorrow, speaking of which, I will be driving a 600 mile round trip to go and get a pair of wings + valance, one wing isn't very usable but a good silver valance is really what I'm after and if the wings can get through an MOT then they're getting bolted on.
Few steps forward and back in other places, struts are back from the coater:
Set the rebuild station up with all-your-savings worth of new parts, noting that she's certainly going to sit lower:
Regret using masking tape, this took 30 minutes with wire wool, a razor blade, and patience, to remove:
And then realise the fecking dust ring/seal/washer things are the wrong size:
D'oh, that's them not getting rebuild yet then.
Never mind, I'll do the brakes...
FML. Seals and dust cover are too big, another part to re-order in the right size...
Now angry, I decided to tackle the remaining track rod. My friend had spent 1-2h beating it but it still hadn't freed up, so it got a minute under the blowtorch, an adjustable spanner put on, and then a massive boot from my foot which finally released it:
Won't fit the new ones until all the welding/spraying is done around the front end.
Another quick job, new belts fitted which will hopefully stop the squeal it had.
I was going to refit the rad and its cowling to fire the engine up, but I can't remember what kind of clips these used, or locate any spare that would fit, might have to dig through diagrams/images:
I decided not to replace the radiator, despite it looking awful, as it's a "with an engine swap" job. I did blow it out with an air gun and some lovely hard lumps came out:
The throttle clip has always been broken and fallen out as soon as you use the pedal, I bought one of these, then realised you need two and they clip together and ordered the second:
Whilst in the engine bay, noticed the ABS unit isn't looking too healthy:
New bits on the ARB, using the Febi bushes I bought instead of the tough Powerflex ones that came with it:
For the last bit today, gave the carpet its 2nd dye although really it hasn't changed it much:
Picture of the car with no holes in the floor, finally:
Now, off to bed for an early night so I can get on with the joyous 600 mile round trip for some ok-ish panels... remind me when projects become fun again?