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E30 325i Alternator
Posted: Tue May 19, 2020 2:05 pm
by jspl109
Hi,
Just removed the old Bosch alternator 0120469757.
Is it advised to go for a like for like replacement - same serial and 14V/80A?
Or has anyone installed something different? I have no heated seats and no aircon.
Cheers
Re: E30 325i Alternator
Posted: Tue May 19, 2020 2:10 pm
by Brianmoooore
Why have you removed the alternator?
Re: E30 325i Alternator
Posted: Tue May 19, 2020 2:43 pm
by jspl109
(new) battery was not charging. checked battery and the readings were varying from min to max repetitively whilst running - concluded that the alternator must be faulty.. please correct me otherwise
Re: E30 325i Alternator
Posted: Tue May 19, 2020 3:50 pm
by boiliebasher
Voltage regulator?
Re: E30 325i Alternator
Posted: Tue May 19, 2020 3:53 pm
by Brianmoooore
Yes, the alternator is 'faulty', but it's not a sealed unit. The problem is very probably simply worn out carbon brushes in the regulator pack, which is easily changed without even removing the alternator from the car.
The regulator is the round black thing on the back end of the alternator, secured by two small screws. Unscrew these, remove the pack and observe the state of the two carbon brushes. Odds are that one will be very short, with signs of arcing on the working end.
If this is so, gently pull on each brush, to straighten the copper braid inside the springs, then refit the regulator to the alternator and the alternator to the car, and carry on driving while you obtain a new regulator.
Google the Bosch number on the regulator, and you will find numerous places to buy a replacement. There's no hurry - it should last for many months after the 'stretching' treatment.
Re: E30 325i Alternator
Posted: Tue May 19, 2020 4:26 pm
by jspl109
Fantastic advice. Will give it a go!
Re: E30 325i Alternator
Posted: Mon Jun 29, 2020 9:12 pm
by jspl109
Hi,
Just changed the alternator and also have a new battery. Jump started the car and let the battery charge for over an hour - however, failed to crank once I restarted the ignition.
The instrument cluster lights up, wipers work etc on first turn of key but no crank.
Any ideas what to troubleshoot next?
Re: E30 325i Alternator
Posted: Mon Jun 29, 2020 9:34 pm
by Brianmoooore
Remove the cover on the diagnostic socket, carefully identify pins 14 and 11, take a piece of wire and briefly link these two pins together. This should crank the engine, regardless of if the ignition switch is on.
Re: E30 325i Alternator
Posted: Mon Jun 29, 2020 9:37 pm
by boiliebasher
jspl109 wrote: ↑Mon Jun 29, 2020 9:12 pm
Hi,
Just changed the alternator and also have a new battery. Jump started the car and let the battery charge for over an hour - however, failed to crank once I restarted the ignition.
The instrument cluster lights up, wipers work etc on first turn of key but no crank.
Any ideas what to troubleshoot next?
So you have a brand new alternator and battery and car still does not start?!
Re: E30 325i Alternator
Posted: Mon Jun 29, 2020 9:39 pm
by boiliebasher
Does it simply not crank over and you hear a loud "click" noise? What is your battery voltage?
Re: E30 325i Alternator
Posted: Mon Jun 29, 2020 9:50 pm
by jspl109
Jump starts fine. Doesn't crank from ignition afterwards. I hear no loud click noise.
Not checked voltage across the battery but will do first thing tomorrow morning.
Re: E30 325i Alternator
Posted: Mon Jun 29, 2020 10:13 pm
by boiliebasher
jspl109 wrote: ↑Mon Jun 29, 2020 9:50 pm
Jump starts fine. Doesn't crank from ignition afterwards. I hear no loud click noise.
Not checked voltage across the battery but will do first thing tomorrow morning.
Okay mate check battery voltage and let us know. A good battery should be a good 12.5v or more ideally
Re: E30 325i Alternator
Posted: Tue Jun 30, 2020 7:51 pm
by jspl109
Checked the battery, it was 10.6V before jump starting. Once it was running, 14.3V so charging fine. Turning the car off and back on again, voltage now 11.5 V ! Although the battery is new (6 months) l, it's not holding charge. Definitely a rotten egg?
Re: E30 325i Alternator
Posted: Tue Jun 30, 2020 10:09 pm
by BenHar
Put it on trickle charge for 12 hours.
Ben
Re: E30 325i Alternator
Posted: Tue Jun 30, 2020 10:12 pm
by boiliebasher
Agreed battery is either dead or needs a good charge